Sonoco Products Company
 

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D. C. 20549

FORM 10-K

[X] ANNUAL REPORT PURSUANT TO SECTION 13 or 15(d) of
THE SECURITIES EXCHANGE ACT OF 1934

For the Fiscal Year Ended December 31, 2003

[  ] TRANSITION REPORT PURSUANT TO SECTION 13 or
15(d) of THE SECURITIES EXCHANGE ACT OF 1934

For the Transition period from _____ to

Commission file number 0-516

SONOCO PRODUCTS COMPANY

     
Incorporated under the laws
of South Carolina
  I.R.S. Employer Identification
No. 57-0248420

One North Second Street
Post Office Box 160
Hartsville, South Carolina 29551-0160
Telephone: 843-383-7000

Securities registered pursuant to Section 12(b) of the Act:

     
       Title of each class   Name of exchange on which registered

 
No par value common stock   New York Stock Exchange, Inc.

Securities registered pursuant to Section 12(g) of the Act:       None

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months and (2) has been subject to such filing requirements for the past 90 days.               Yes [X]     No [  ]

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [X]

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the act).       Yes [X]     No [  ]

The aggregate market value of voting common stock held by nonaffiliates of the registrant (based on the New York Stock Exchange closing price) on June 29, 2003, which was the last business day of the registrant’s most recently completed second fiscal quarter, was $2,168,547,361. Registrant does not (and did not at June 30, 2003) have any non-voting common stock outstanding.

As of February 1, 2004, there were 97,605,657 shares of no par value common stock outstanding.

Documents Incorporated by Reference

      Portions of the Annual Report to Shareholders for the fiscal year ended December 31, 2003 are incorporated by reference in Parts I and II; portions of the Proxy Statement for the annual meeting of shareholders to be held on April 21, 2004 are incorporated by reference in Part III.

 


 

SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

Forward-Looking Statements

This Annual Report on Form 10-K includes and incorporates by reference “forward-looking statements” within the meaning of the securities laws. All statements that are not historical facts are “forward-looking statements.” The words “estimate,” “project,” “intend,” “expect,” “believe,” “plan,” “anticipate,” “objective,” “goal,” and similar expressions identify forward-looking statements. Forward-looking statements include, but are not limited to, statements regarding offsetting high raw material costs, adequacy of income tax provisions, refinancing of debt, adequacy of cash flows, effects of acquisitions and dispositions, adequacy of provisions for environmental liabilities, financial strategies and the results expected from them, and producing improvements in earnings.

These forward-looking statements are based on current expectations, estimates and projections about our industry, management’s beliefs, and assumptions made by management. Such information includes, without limitation, discussions as to estimates, expectations, beliefs, plans, strategies, and objectives concerning our future financial and operating performance. These statements are not guarantees of future performance and are subject to certain risks, uncertainties and assumptions that are difficult to predict. Therefore, actual results may differ materially from those expressed or forecasted in such forward-looking statements. The risks and uncertainties include without limitation: availability and pricing of raw materials; success of new product development and introduction; ability to maintain or increase productivity levels; international, national and local economic and market conditions; fluctuations in obligations and earnings of pension and postretirement benefit plans; ability to maintain market share; pricing pressures and demand for products; continued strength of our paperboard-based engineered carrier and composite can operations; anticipated results of restructuring activities; resolution of income tax contingencies; ability to successfully integrate newly acquired businesses into our operations; currency stability and the rate of growth in foreign markets; use of financial instruments to hedge foreign exchange, interest rate and commodity price risk; actions of government agencies; loss of consumer confidence; and economic disruptions resulting from terrorist activities.

We undertake no obligation to publicly update or revise forward-looking statements, whether as a result of new information, future events or otherwise. In light of these risks, uncertainties, and assumptions, the forward-looking events discussed in this Annual Report on Form 10-K might not occur.

Part I

     
Item 1   Business

  (a)   General development of business — The Company is a South Carolina corporation founded in Hartsville, South Carolina in 1899 as the Southern Novelty Company. The name was subsequently changed to Sonoco Products Company (the “Company” or “Sonoco”). Sonoco is a manufacturer of industrial and consumer packaging products and provider of packaging services, with 295 locations in 32 countries.
 
      Acquisitions/dispositions/joint venture/restructuring — Notes 2, 3 and 4 to the Consolidated Financial Statements on pages 41 – 43 of the 2003 Annual Report to Shareholders (the “2003 Annual Report”) are incorporated herein by reference.
 
  (b)   Financial information about industry segments — Note 17 to the Consolidated Financial Statements on pages 51 and 52 of the 2003 Annual Report is incorporated herein by reference.
 
  (c)   Narrative description of business —
 
      Product distribution — Each of the Company’s operating units has its own sales staff and maintains direct sales relationships with its customers. Some of the units have service staff at the manufacturing facility that interacts directly with the customers. The major businesses in the Industrial Packaging segment also have a customer service center located in Hartsville, South Carolina that is the main contact point between these business units and customers. Divisional sales personnel also provide sales management, marketing and product development assistance as needed. For those customers

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

Part I (continued)

      Product distribution, continued
 
      that buy from more than one business unit, the Company assigns a single representative or team of specialists to handle that customer’s needs. Product distribution is normally directly from the manufacturing plant to the customer. There are cases where product is warehoused in a mutually advantageous location to be shipped to the customer as needed.
 
      Industrial Packaging Segment
 
      The Industrial Packaging segment accounted for approximately 55% of the Company’s sales in 2003. Within this segment is Sonoco’s engineered carriers (tubes and cores) business, which is the Company’s largest revenue-producing business, representing approximately 29% of consolidated net sales in 2003. This business serves its market through 112 converting facilities on five continents. Sonoco’s paper operations provide the primary raw material for the Company’s fiber-based packaging. This vertical integration strategy is backed by 30 paper mills with 42 paper machines and 48 collection facilities throughout the world. In 2003, Sonoco had the capacity to manufacture approximately two million tons of recycled paperboard. The products, services, and markets of the Industrial Packaging segment are as follows:
         

    Products and Services   Markets

Engineered Carriers   Paperboard tubes, cores, roll packaging, supply chain packaging services, molded plugs   Construction, film, flowable products, metal, paper mill, shipping and storage, tape and label, textiles, converters

Paper   Recycled paperboard, chipboard, tubeboard, lightweight corestock, boxboard, linerboard, specialty grades, beverage insulators   Converted paper
products, spiral winders, beverage insulators, displays, gaming

Molded & Extruded
Plastics
  Injection molded and extrusion molded plastics   Textiles, wire and cable, fiber optics, plumbing, filtration, automotive, food services, medical, healthcare

Wire & Cable Reels   Baker steel, nailed wooden, plywood, recycled and poly-fiber reels   Wire and cable industry

Protective Packaging   Paperboard packaging forms and transparent unitizing film   Household appliances, consumer electronics, lawn and garden, furniture, office furnishings, kitchen and bath cabinets, automotive, and bulk packaging such as palletized consumer goods

      Consumer Packaging Segment
 
      The Consumer Packaging segment accounted for approximately 45% of the Company’s sales in 2003. Sonoco’s composite can business, which is part of this segment, is the Company’s second largest revenue-producing business, representing approximately 19% of consolidated net sales in 2003. The operations consist of 34 can plants throughout the world. The products, services, and markets of the Consumer Packaging segment are as follows:

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

Part I (continued)

      Consumer Packaging Segment, continued
         

    Products and Services   Markets

Rigid Packaging   Round and shaped composite paperboard cans, single wrap paperboard packs, fiber and plastic cartridges, rigid plastic containers   Food: snacks, nuts, cookies and crackers, confectionery, frozen concentrate, powdered beverage and infant formula, coffee, refrigerated dough, spices/seasonings, nutritional supplements, pet food and treats Nonfood: adhesives, caulks, powdered and tabbed cleansers, chemicals, lawn and garden, automotive, photography and cameras, pet litter additives and flea powders

Closures   Aluminum, steel and peelable membrane easy open closures for composite, metal and plastic containers   Canned processed foods, coffee, beverage, powdered beverages and infant formula, snacks, nuts, nutritional supplements, spices and seasonings, pet food and treats and nonfood products

Printed Flexible Packaging   Flexible packaging made from thin gauge, high-value-added rotogravure, flexographic and combination printed film including laminations   Beverage, coffee, confectionery, home and personal care, snacks, pet food

Packaging Services & Folding Cartons   Packaging supply-chain management services, point-of-purchase displays, blister packs, paperboard cartons and packaging   Personal care, beauty, health care, electronics, food, pharmaceuticals, hosiery, confectionery, printing products

Glass Covers &
Coasters
  Custom-printed Rixie coasters and Stancap glass covers   Hotels and resorts, casinos, country clubs, catering services, cruise lines, airlines, healthcare facilities, restaurants

Artwork Management   Branded artwork, online and offline prepress management services   Consumer products

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

Part I (continued)

      Raw Materials —The principal raw materials used by the Company are recovered paper, paperboard, metal, and plastic resins. Recovered paper used in the manufacture of paperboard is purchased either directly from suppliers near manufacturing operations or through the Company’s subsidiary, Paper Stock Dealers, Inc. Other raw materials are purchased from a number of outside sources. The Company considers the supply and availability of raw materials to be adequate to meet its needs.
 
      Patents, Trademarks, and Related Contracts — Most inventions are made by members of Sonoco’s development and engineering staff and have been, and continue to be, important to the Company’s organic growth. Patents have been granted on many inventions created by Sonoco staff in the United States and other countries. These patents are managed globally by a Sonoco intellectual capital management team through one of the Company’s subsidiaries, Sonoco Development Inc. Sonoco Development, Inc. globally manages patents, trade secrets, confidentiality agreements, and license agreements. Some patents have been licensed to other manufacturers including Sonoco’s associated companies. Sonoco also licenses a few patents from outside companies and universities for business unit use. U.S. patents expire after 17 or 20 years depending on the patent issue date. New patents replace many of the abandoned or expired patents. Most of Sonoco’s products are marketed worldwide under trademarks such as the name SONOCO®, SONOTUBE®, SAFE-TOP®, SEALED SAFE®, DURO® and DUROX®. A second intellectual capital subsidiary of Sonoco, SPC Resources, Inc., globally manages Sonoco’s trademarks, service marks, copyrights and internet domain names.
 
      Seasonality — The businesses of the Company’s segments are not seasonal to any significant degree.
 
      Dependence on Customers — In 2003, neither the Consumer nor the Industrial Packaging segment relied upon one single customer, or a few customers, the loss of any one or more of which would have a material adverse effect on the segment. On an aggregate basis, the five largest customers in the Industrial Packaging segment accounted for approximately 8% of segment sales while the five largest customers in the Consumer Packaging segment accounted for approximately 29% of segment sales. Sales to these customers are comprised of many different product lines and no single customer represents 10% of the consolidated revenue of the Company.
 
      Backlog — Most customer orders are manufactured with a lead time of three weeks or less. Therefore, the amount of backlog orders at December 31, 2003 and 2002 was not material. The Company expects all backlog orders at December 31, 2003 to be shipped during 2004.
 
      Competition — The Company’s products are sold in highly competitive market environments, which include paper, textiles, films, food, chemicals, pharmaceuticals, packaging, oil, construction, and wire and cables. Within each of these markets, supply and demand are the major factors controlling the market environment. Additionally, and to a lesser degree, these markets are influenced by the overall rate of economic activity. Throughout the year, the Company remained highly competitive within each of the markets served. The Company manufactures and sells many of its products globally. Having operated internationally since 1923, the Company considers its ability to serve its customers worldwide in a timely, consistent and cost-effective manner a competitive advantage. The Company also believes its technological leadership, reputation for quality, and vertical integration have enabled it to coordinate its product development and global expansion with the rapidly changing needs of its major customers, who demand high-quality, state-of-the-art, environmentally compatible packaging. In addition, the Company is focusing on productivity improvements with the objective of being the low-cost producer in value-added niches of the packaging market. The Company continues to pursue several productivity initiatives aimed at reducing costs and improving processes using the latest in information technology.

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

Part I (continued)

      Research and Development — Company-sponsored research and development expenses totaled $14.2 million in 2003, $13 million in 2002, and $11.9 million in 2001. Customer-sponsored research and development costs were not material for each of these periods. Significant projects in Sonoco’s Industrial Packaging segment during 2003 included efforts to design new products for the construction industry and to enhance performance characteristics of the Company’s engineered carriers in the textile, film, and paper packaging areas, as well as projects aimed at enhancing productivity. The Consumer Packaging segment continued to invest in new materials technology and new process technology for a range of packaging options, including composite cans and other forms of shaped packaging.
 
      Compliance with Environmental Laws — Note 15 to the Consolidated Financial Statements on page 51 of the 2003 Annual Report is incorporated herein by reference.
 
      Number of Employees — Sonoco had approximately 15,200 employees as of December 31, 2003.
 
  (d)   Financial information about geographic areas — Note 17 to the Consolidated Financial Statements on pages 51 and 52 of the 2003 Annual Report and the information about market risk under the caption “Risk Management” in Management’s Discussion and Analysis of Financial Condition and Results of Operations on pages 31 and 32 of the 2003 Annual Report are incorporated herein by reference.
 
  (e)   Available information — The Company electronically files with the Securities and Exchange Commission (SEC) its annual reports on Form 10-K, its quarterly reports on Form 10-Q, its periodic reports on Form 8-K, and amendments to those reports filed or furnished pursuant to Section 13(a) of the Securities Exchange Act of 1934. The SEC maintains a site on the internet, www.sec.gov, that contains reports, proxy and information statements, and other information regarding issuers that file electronically with the SEC. Sonoco also makes these filings available free of charge through its internet site, www.sonoco.com, as soon as reasonably practical after electronic filing of such material with the SEC.
 
  (f)   Executive Officers of the Registrant — The executive officers of the Company are: Harris E. DeLoach, Jr., Jim C. Bowen, Allan V. Cecil, Cynthia A. Hartley, Ronald E. Holley, Charles J. Hupfer, Eddie L. Smith, and Charles L. Sullivan, Jr. Additional information about each of the executive officers, including their ages, positions and offices held with Sonoco, terms of office, and business experience for the past five years, is set forth in the 2003 Annual Report on page 58 under the caption “Corporate Officers – Executive Committee” and is incorporated herein by reference.
     
Item 2   Properties — The Company’s main plant and corporate offices are owned and operated in Hartsville, South Carolina. There are 121 owned and 115 leased facilities used by operations in the Industrial Packaging Segment, and 27 owned and 32 leased facilities used by operations in the Consumer Packaging segment. Europe, the largest foreign geographic location, has 42 manufacturing locations.
     
Item 3   Legal proceedings — Note 15 to the Consolidated Financial Statements on page 51 of the 2003 Annual Report is incorporated herein by reference.
     
Item 4   Submission of matters to a vote of security holders — Not applicable.

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

Part II

     
Item 5   Market for the registrant’s common equity, related stockholder matters and issuer purchases of equity securities — The information relating to market price and cash dividends under Selected Quarterly Financial Data on page 24 of the 2003 Annual Report is incorporated herein by reference. The Company’s common stock is traded on the New York Stock Exchange under the stock symbol “SON”. At December 31, 2003, there were approximately 46,000 shareholder accounts. Information required by Item 201(d) of Regulation S-K can be found in Part III, Item 12 of this Report on Form 10-K.
     
    No disclosure is required under Items 701 or 703 of Regulation S-K.
     
Item 6   Selected financial data — The Selected Eleven-Year Financial Data provided on pages 54 and 55 of the 2003 Annual Report are incorporated herein by reference.
     
Item 7   Management’s discussion and analysis of financial condition and results of operations — Management’s Discussion & Analysis of Operations and Financial Condition on pages 25 – 36 of the 2003 Annual Report is incorporated herein by reference.
     
Item 7A   Quantitative and qualitative disclosures about market risk — The information set forth under the caption “Risk Management” on pages 31 and 32 of Management’s Discussion & Analysis of Operations and Financial Condition of the 2003 Annual Report is incorporated herein by reference.
     
Item 8    Financial statements and supplementary data — The following items provided in the 2003 Annual Report are incorporated herein by reference: the Selected Quarterly Financial Data on page 24; the Consolidated Financial Statements and Notes to the Consolidated Financial Statements on pages 37 – 53; and the Report of Independent Auditors on page 56.
     
Item 9   Changes in and disagreements with accountants on accounting and financial disclosure — Not Applicable.
     
Item 9A   Controls and Procedures
     
    Based on the evaluation required by 17 C.F.R. Section 240.13a-15(b) or 240.15d-15(b) of the Company’s disclosure controls and procedures (as defined in 17 C.F.R. Sections 240.13a-15(e) and 240.15d-15(e)), the Company’s chief executive officer and chief financial officer concluded that the effectiveness of such controls and procedures, as of the end of the year covered by this annual report, was adequate.
     
    No disclosure is required under 17 C.F.R. Section 229.308.

Part III

     
Item 10   Directors and executive officers of the registrant — The sections entitled “Election of Directors”, “Information Concerning Directors Whose Terms Continue” and “Section 16(a) Beneficial Ownership Reporting Compliance” as shown on pages 7 – 11 and page 22, respectively, of the Company’s definitive Proxy Statement for the Annual Meeting of Shareholders to be held April 21, 2004 (the “Proxy Statement”), set forth information with respect to the directors of the Company and compliance with Section 16(a) of the Securities Exchange Act of 1934 and are incorporated herein by reference. Information about executive officers of the Company is set forth under Item 1 of this Report on Form 10-K.

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

Part III (continued)

      Audit Committee Members — The Company has a separately designated standing audit committee established in accordance with Section 3(a)(58)(A) of the Exchange Act. The audit committee is comprised of the following members: Thomas E. Whiddon, Chairman, Charles J. Bradshaw, Robert J. Brown, James L. Coker, Paul Fulton, and Edgar H. Lawton, III.
 
      Audit Committee Financial Expert — The Company’s board of directors has determined that the Company has at least one “audit committee financial expert,” as that term is defined by Item 401(h) of Regulation S-K promulgated by the Securities and Exchange Commission, serving on its audit committee. The Chairman of the audit committee, Thomas E. Whiddon, meets the terms of the definition and is independent of management. Pursuant to the terms of Item 401(h) of Regulation S-K, a person who is determined to be an “audit committee financial expert” will not be deemed an expert for any purpose as a result of being designated or identified as an “audit committee financial expert” pursuant to Item 401, and such designation or identification does not impose on such person any duties, obligations or liability that are greater than the duties, obligations and liability imposed on such person as a member of the audit committee and board of directors in the absence of such designation or identification. Further, the designation or identification of a person as an “audit committee financial expert” pursuant to Item 401 does not affect the duties, obligations or liability of any other member of the audit committee or board of directors.
 
      Code of Ethics — The Company has adopted a code of ethics (as defined in Item 406 of Regulation S-K) that applies to its Senior Executive and Senior Financial officers. This code of ethics is available through the Company’s internet site, www.sonoco.com, and is available in print to any shareholder who requests it. Any waivers or amendments to the provisions of this code of ethics will be posted to this internet site within five business days after the waiver or amendment.
 
      The Company’s Corporate Governance Guidelines, Audit Committee Charter, Nominating Committee Charter and Compensation Committee Charter will be available as of April 21, 2004 through the Company’s internet site, www.sonoco.com. This information will be available in print to any shareholder who requests it after such date.
     
Item 11   Executive compensation — Information with respect to the compensation of directors and certain executive officers as shown on pages 20 and 21 of the Company’s definitive Proxy Statement under the captions “Directors’ Compensation” and “Compensation Committee Interlocks and Insider Participation”, and on pages 29 - 32 under the captions “Summary Compensation Table”, “Option Exercises in Last Fiscal Year and Fiscal Year-End Option Values”, “Option Grants in Last Fiscal Year”, and “Pension Plan Table”, is incorporated herein by reference.
     
Item 12   Security ownership of certain beneficial owners and management and related stockholder matters — Information with respect to the beneficial ownership of the Company’s Common Stock by management and others as shown on page 22 of the Company’s definitive Proxy Statement under the caption “Security Ownership of Certain Beneficial Owners” and on pages 23 and 24 under the caption “Security Ownership of Management” is incorporated herein by reference.

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

Part III (continued)

Equity Compensation Plan Information

The following table sets forth aggregated information about all of the Company’s compensation plans (including individual compensation arrangements) under which equity securities of the Company are authorized for issuance as of December 31, 2003.

                         
                    Number of securities
                    remaining available
    Number of securities           for future issuance
    to be issued upon   Weighted-average   under equity
    exercise of outstanding   exercise price of   compensation plans
    options, warrants,   outstanding options,   (excluding securities
    and rights   warrants, and rights   reflected in column (a))
Plan category   (a)   (b)   (c)
Equity compensation plans approved by security holders
    9,299,842     $ 24.23       4,413,407  
 
Equity compensation plans not approved by security holders1
    890,900     $ 29.63       0  
 
Total
    10,190,742     $ 24.70       4,413,407  

1 On December 31, 1998, the Company granted special one-time Centennial stock options of 100 shares to substantially all of its employees. These options are exercisable at the closing price of the shares on the date of grant and expire after six years.
     
Item 13   Certain relationships and related transactions — The following items contained in the Company’s definitive Proxy Statement are incorporated herein by reference: the sections titled “Compensation Committee Interlocks and Insider Participation” on pages 20 and 21; and “Transactions with Management” on pages 21 and 22.
     
Item 14   Principal Accountant Fees and Services — Information about fees billed by the Company’s principal accountant as shown on pages 33 and 34 of the Company’s definitive Proxy Statement under the captions “Independent Auditors – Fees Paid to PricewaterhouseCoopers” and “Audit Committee Pre-Approval of Audit and Permissible Non-Audit Services of Independent Auditors” is incorporated herein by reference.

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

Part IV

     
Item 15   Exhibits, Financial Statement Schedules, and Reports on Form 8-K

(a) 1.   Financial Statements: Consolidated Balance Sheets as of December 31, 2003 and 2002; and Consolidated Statements of Income, Consolidated Statements of Changes in Shareholders’ Equity, and Consolidated Statements of Cash Flows for the years ended December 31, 2003, 2002 and 2001.
 
  2.   Financial Statement Schedules:
 
      Report of Independent Auditors on Financial Statement Schedule for each of the three years in the period ended December 31, 2003.
 
      Schedule II – Valuation and Qualifying Accounts
 
      All other schedules are omitted because they are not required, are not applicable or the required information is given in the financial statements or notes thereto.
 
  3.   Exhibits
     
  3-1   Articles of Incorporation, as amended (incorporated by reference to the Registrant’s Form 10-Q for the quarter ended June 27, 1999)
     
  3-2   By-Laws, as amended
     
  4   Instruments Defining the Rights of Securities Holders, including Indentures (incorporated by reference to the Registrant’s Forms S-3 (File Numbers 33-40538, 33-50503, 333-12701 and 333-69388))
     
10-1   1991 Sonoco Products Company Key Employee Stock Plan, as amended (incorporated by reference to the Registrant’s Form 10-K for the year ended December 31, 2002)
     
10-2   Sonoco Products Company 1996 Non-Employee Directors’ Stock Plan, as amended
     
10-3   Sonoco Savings Plan (incorporated by reference to the Registrant’s Form S-8 filed October 28, 2002, File No. 333-100799)
     
10-4   Sonoco Products Company Centennial Shares Plan (incorporated by reference to the Registrant’s Form S-8 filed December 30, 1998, file No. 333-69929)
     
10-5   Credit Agreement, dated as of July 9, 2003, among Sonoco Products Company, the several lenders from time to time party thereto and Bank of America, N.A., as agent (incorporated by reference to the Registrant’s Form 10-Q for the quarter ending June 29, 2003)
     
10-6   Deferred Compensation Plan for Corporate Officers of Sonoco Products Company (incorporated by reference to the Registrant’s Form 10-K for the year ended December 31, 2002)
     
10-7   Omnibus Benefit Restoration Plan of Sonoco Products Company (incorporated by reference to the Registrant’s Form 10-K for the year ended December 31, 2002)
     
13   2003 Annual Report to Shareholders (portions incorporated by reference)
     
21   Subsidiaries of the Registrant
     
23   Consent of Independent Accountants

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

Part IV (continued)

     
31   Certification of Chief Executive Officer and Chief Financial Officer Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 and 17 C.F.R. 240.13a-14(a)
     
32   Certification of Chief Executive Officer and Chief Financial Officer Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 and 17 C.F.R. 240.13a-14(b)
     
99-1   Proxy Statement, filed in conjunction with annual shareholders’ meeting scheduled for April 21, 2004 (to be filed within 120 days after December 31, 2003)

(b)   Reports on Form 8-K: During the quarter ended December 31, 2003, the Company filed a Current Report on Form 8-K dated October 17, 2003. The Current Report included information under Items 7 and 12.

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REPORT OF INDEPENDENT AUDITORS ON FINANCIAL STATEMENT SCHEDULE

To the Shareholders and Directors of
Sonoco Products Company

Our audits of the consolidated financial statements referred to in our report dated January 28, 2004 appearing in the 2003 Annual Report to Shareholders of Sonoco Products Company (which report and consolidated financial statements are incorporated by reference in this Annual Report on Form 10-K) also included an audit of the financial statement schedule listed in Item 15(a)(2) of this Form 10-K. In our opinion, this financial statement schedule presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements.

   
  /s/ PricewaterhouseCoopers LLP
 
  PricewaterhouseCoopers LLP

Charlotte, North Carolina
January 28, 2004

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

SCHEDULE II – VALUATION AND QUALIFYING ACCOUNTS
for the years ended 2003, 2002, and 2001
(Dollars in thousands)

                                   
Column A   Column B   Column C   Column D   Column E

 
 
 
 
    Balance at   Charged to       Balance at
    Beginning of   Costs and       end of
Description   Year   Expenses   Deductions   Year

 
 
 
 
2003
                                 
 
Allowance for Doubtful Accounts
  $ 8,335     $ 5,132 (2)   $ 5,268 (1)   $ 8,199  
 
LIFO Reserve
  $ 10,284     $ 178 (3)           $ 10,462  
 
Valuation Allowance on Deferred Tax Assets
  $ 35,731     $ 13,617 (4)   $ 22,407 (4)   $ 26,941  
 
2002
                                 
 
Allowance for Doubtful Accounts
  $ 7,294     $ 6,057 (2)   $ 5,016 (1)   $ 8,335  
 
LIFO Reserve
  $ 10,352             $ 68 (3)   $ 10,284  
 
Valuation Allowance on Deferred Tax Assets
  $ 21,727     $ 14,004 (5)           $ 35,731  
 
2001
                                 
 
Allowance for Doubtful Accounts
  $ 5,714     $ 7,709     $ 6,129 (1,2)   $ 7,294  
 
LIFO Reserve
  $ 9,447     $ 1,372 (3)   $ 467 (3)   $ 10,352  
 
Valuation Allowance on Deferred Tax Assets
  $ 25,530             $ 3,803 (6)   $ 21,727  

(1)   Includes amounts written off.
 
(2)   Includes translation adjustments.
 
(3)   Includes adjustments based on pricing and inventory levels.
 
(4)   Includes utilization and expiration of domestic capital loss carryforwards and increases from foreign net operating losses for which no tax benefit can be realized.
 
(5)   Increase related to net operating losses of foreign subsidiaries and additional capital losses for which no tax benefit can be realized.
 
(6)   Includes foreign net operating loss utilization in 2001.

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

SIGNATURES

     Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized, on this 2nd day of March 2004.

     
    SONOCO PRODUCTS COMPANY
     
    /s/ Harris E. DeLoach, Jr.
   
    Harris E. DeLoach, Jr.
    President and Chief Executive Officer

     Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities indicated on this 2nd day of March 2004.

     
    /s/ C. J. Hupfer
   
    C. J. Hupfer
    Vice President and Chief Financial Officer
    (principal financial and accounting officer)

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

SIGNATURES, Continued

     
/s/ C. W. Coker
C. W. Coker
  Director (Chairman)
     
/s/ H. E. DeLoach, Jr.
H. E. DeLoach, Jr.
  President, Chief Executive Officer and Director
     
/s/ C. J. Bradshaw
C. J. Bradshaw
  Director
     
/s/ R. J. Brown
R. J. Brown
  Director
     
/s/ F. L. H. Coker
F. L. H. Coker
  Director
     
/s/ J. L. Coker
J. L. Coker
  Director
     
/s/ C. C. Fort
C. C. Fort
  Director
     
/s/ P. Fulton
P. Fulton
  Director
     
/s/ B. L. M. Kasriel
B. L. M. Kasriel
  Director
     
/s/ E. H. Lawton, III
E. H. Lawton, III
  Director
     
/s/ H. L. McColl, Jr.
H. L. McColl, Jr.
  Director
     
/s/ J.M. Micali
J. M. Micali
  Director
     
/s/ J.H. Mullin, III
J. H. Mullin, III
  Director
     
/s/ T.E. Whiddon
T. E. Whiddon
  Director

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SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

EXHIBIT INDEX

     
Exhibit    
Number   Description

 
  3-1   Articles of Incorporation, as amended
     
  3-2   By-Laws, as amended
     
  4   Instruments Defining the Rights of Securities Holders, including Indentures (incorporated by reference to the Registrant’s Forms S-3 (File Numbers 33-40538, 33-50503, 333-12701 and 333-69388))
     
10-1   1991 Sonoco Products Company Key Employee Stock Plan, as amended (incorporated by reference to the Registrant’s Form 10-K for the year ended December 31, 2002)
     
10-2   Sonoco Products Company 1996 Non-Employee Directors’ Stock Plan, as amended
     
10-3   Sonoco Savings Plan (incorporated by reference to the Registrant’s Form S-8 filed October 28, 2002, File No. 333-100799)
     
10-4   Sonoco Products Company Centennial Shares Plan (incorporated by reference to the Registrant’s Form S-8 filed December 30, 1998, file No. 333-69929)
     
10-5   Credit Agreement, dated as of July 9, 2003, among Sonoco Products Company, the several lenders from time to time party thereto and Bank of America, N.A., as agent (incorporated by reference to Registrant’s Form 10-Q for the quarter ending June 29, 2003)
     
10-6   Deferred Compensation Plan for Corporate Officers of Sonoco Products Company (incorporated by reference to the Registrant’s Form 10-K for the year ended December 31, 2002)
     
10-7   Omnibus Benefit Restoration Plan of Sonoco Products Company (incorporated by reference to the Registrant’s Form 10-K for the year ended December 31, 2002)
     
13   2003 Annual Report to Shareholders (portions incorporated by reference)
     
21   Subsidiaries of the Registrant
     
23   Consent of Independent Accountants
     
31   Certification of Chief Executive Officer and Chief Financial Officer Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 and 17 C.F.R. 240.13a-14(a)
     
32   Certification of Chief Executive Officer and Chief Financial Officer Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 and 17 C.F.R. 240.13a-14(b)
     
99-1   Proxy Statement, filed in conjunction with annual shareholders’ meeting scheduled for April 21, 2004 (to be filed within 120 days after December 31, 2003)

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Ex-3-2
 

EXHIBIT 3.2

BY-LAWS
SONOCO PRODUCTS COMPANY

HARTSVILLE, S.C.

(Incorporated under the laws of the
State of South Carolina)

Revised through February, 2004

ARTICLE I — OFFICE

     1.     THE PRINCIPAL OFFICE of the corporation shall be at Hartsville, Darlington County, South Carolina.

     2.     THE CORPORATION may also have offices at such other places as the Board of Directors may from time to time determine or as the business of the corporation may require.

ARTICLE II — SHAREHOLDERS’ MEETINGS

     1.     THE PLACE OF ALL MEETINGS of shareholders shall be at Hartsville, Darlington County, State of South Carolina.

     2.     THE ANNUAL MEETING of the shareholders of the corporation for the election of directors and for the transaction of such other business as may properly come before the meeting shall be held each year on the third Wednesday of April at 11:00 A.M., or such other date as the Board of Directors may, in its discretion, choose.

     3.     SPECIAL MEETINGS OF SHAREHOLDERS for any purpose or purposes may be called by or at the direction of the Board of Directors, or by the Chairman of the Board of Directors, or by the President. Special meetings shall be called by the Chairman of the Board of Directors at the request of: (a) holders of Preferred Stock as may be provided in provisions of the Articles of Incorporation at the time in effect with respect to the rights, preferences, privileges, limitations and conditions affecting the capital stock of the corporation; or (b) shareholders to the extent required by applicable law. Business to be transacted at all special meetings shall be confined to the purpose or purposes stated in the notice of the meeting. The time, date and place of any special meeting shall be determined by the Chairman of the Board of Directors, except as otherwise required by the Articles of Incorporation.

     4.     NOTICE of the time, date and place of the annual meeting and any special meeting of shareholders shall be given by the corporation by transmitting written or printed notice of the same not less than twenty (20) days nor more than sixty (60) days prior to the meeting to each shareholder of record of the corporation entitled to notice of such meeting, addressed to the shareholder at such shareholder’s address appearing on the stock transfer books of the corporation. Such notice may be amended or withdrawn after it is given in the discretion of the Chairman of the

 


 

Board of Directors.

     NOTICE SHALL BE DEEMED TO HAVE BEEN GIVEN when actually received or when deposited with postage prepaid in the United States mail, addressed to the shareholder at the address appearing on the stock transfer books of the corporation.

     A RECORD DATE may be set by the Board of Directors for a date which is not less than ten (10) nor more than seventy (70) days preceding the date of any meeting of the shareholders, as a record date for the determination of the shareholders entitled to notice of and to vote at any such meeting or adjournment thereof.

     5.     A COMPLETE LIST OF SHAREHOLDERS ENTITLED TO NOTICE at the annual shareholders’ meeting or any adjournment thereof, or any special meeting of the shareholders or adjournment thereof, shall be prepared by the corporation, such list to be arranged by voting group in alphabetical order with each shareholder’s address appearing on the stock transfer books of the corporation, showing the number of voting shares held by each shareholder, subject to the provisions of the laws of the State of South Carolina.

     6.     THE VOTING AT ALL MEETINGS of the shareholders may be by voice vote, but any shareholder entitled to vote may demand a stock vote whereupon such stock vote shall be taken by ballot, each of which shall state the name of the shareholder voting and the number of shares voted by him; and if such ballots be cast by proxy, it shall also state the name of such proxy.

     7.     EVERY SHAREHOLDER HAVING THE RIGHT TO VOTE at any meeting of the shareholders shall be entitled to vote in person or by proxy. A proxy may be appointed either (a) by an instrument in writing subscribed by such shareholder, or (b) by any other means permitted under applicable law; provided, however, the Board of Directors shall have the authority, in its discretion, to prescribe or limit a particular method or methods by which appointment of a proxy must be made with respect to a vote on any matter. Unless otherwise provided in the Articles of Incorporation, each shareholder entitled to vote shall have one vote for each share of stock having voting power registered in his name on the books of the corporation as of the record date set by the Board of Directors.

     NO PROXY SHALL BE VALID after the expiration of eleven (11) months from its execution.

     8.     A QUORUM as to any matter to come before any annual or special meeting of shareholders shall consist of shareholders representing, either in person or by proxy, a majority of shares of each voting group entitled to vote on such matter. A majority of the votes cast on such matter shall decide any question that may come before such meeting except as otherwise provided by law and except as otherwise may be provided by provisions of the Articles of Incorporation at the time in effect with respect to the rights, preferences, privileges, limitations and conditions affecting shares of the corporation.

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     9.     IN THE ABSENCE OF A QUORUM at a properly called shareholders’ meeting, such meeting may be adjourned from time to time by the Chairman as provided in Section 12 of this Article. If the meeting is adjourned for thirty (30) days or more, a notice of such adjournment shall be sent to all shareholders entitled to vote thereat stating the time and place of holding such adjourned meeting.

     10.     NO NOTICE OF ANY ADJOURNED MEETING for less than thirty (30) days need be given if the time and place of the adjourned meeting are announced at the meeting at which the adjournment is taken.

     11.     RESOLUTIONS TO BE VOTED ON BY SHAREHOLDERS, other than resolutions proposed by the Board of Directors, shall be submitted to the Secretary of the corporation in writing not less than seventy-five (75) days prior to the meeting at which the vote is to occur. No resolution shall be considered at any meeting of shareholders unless such resolution is proposed by the Board of Directors or by a shareholder of record at the date of submission to the Secretary and on the record date for the meeting. The person presiding at the meeting, in addition to making any other determinations that may be appropriate to the conduct of the meeting, shall determine whether such notice has been duly given and shall direct that proposals and nominees not be considered if such notice has not been duly given.

     12.     THE PRESIDING OFFICER OF ALL SHAREHOLDERS’ MEETINGS shall be the Chairman of the Board of Directors unless he or the Board of Directors shall designate some other person to preside at the meeting. The presiding officer may, in his discretion, adjourn any meeting to such later date and time as he shall state whether or not there is a quorum present at the time of such adjournment. The presiding officer shall determine the manner in which the meeting shall be conducted, including the order of business, and all rulings of the presiding officer shall be final and binding. The presiding officer may, in his discretion, designate various persons to perform tasks associated with the conduct of the meeting.

ARTICLE III — DIRECTORS

     1.     THE MANAGEMENT of all the affairs, property and the business of the corporation shall be vested in a Board of Directors. The number of directors of the corporation shall be (i) the number fixed from time to time by the Board of Directors, which number shall not be less than nine, plus (ii) any directors elected exclusively by the holders of Preferred Stock as provided in the corporation’s Articles of Incorporation. The directors need not be residents of the State of South Carolina.

     2.     EXCEPT FOR ANY DIRECTOR elected exclusively by the holders of Preferred Stock, the Board of Directors shall be divided into three classes of as nearly equal size as possible in accordance with the provisions of the Articles of Incorporation.

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     3.     ALL DIRECTORS SHALL SERVE until their successors shall have been duly elected and qualify or until their earlier resignation, retirement, removal from office, death or incapacity except as otherwise provided by provisions of the Articles of Incorporation with respect to the rights, preferences, privileges, limitations and conditions affecting the shares of the corporation. No reduction in the size of the Board of Directors shall have the effect of shortening the term of any director in office at the time.

     4.     ALL DIRECTORS OF AN EXPIRING CLASS shall be eligible for re-election to the Board of Directors.

     5.     ALL VACANCIES OCCURRING IN THE BOARD OF DIRECTORS whether caused by resignation, death, increase in number of directors, or otherwise may be filled by a majority vote of the remaining directors, even if such number would not constitute a quorum.

     6.     RETIREMENT OF DIRECTORS shall be automatic upon each reaching the age of seventy-two (72), and a special meeting of the Board of Directors may be called to fill the vacancy thus created by the retirement.

     7.     REMOVAL OF A DIRECTOR OR THE ENTIRE BOARD OF DIRECTORS for cause shall only be accomplished by a vote of the holders of at least a majority of the outstanding shares then entitled to vote at an election for such Directors, subject to the provisions of the laws of the State of South Carolina and the Articles of Incorporation. Directors may be removed only for cause as defined by the South Carolina Business Corporation Act.

     8.     A CHAIRMAN OF THE BOARD OF DIRECTORS may be elected by the Board of Directors from one of their number to serve for one year in the discretion of the Board of Directors. The Chairman of the Board of Directors shall preside at all meetings of the directors and perform the duties and have the powers set forth in these by-laws and shall have such additional duties and powers as may be specified by the Board of Directors.

     9.     REGULAR MEETINGS OF THE BOARD OF DIRECTORS shall be held quarterly and ten (10) days written notice shall be given prior to the meeting date. The date of each quarterly meeting shall be decided upon by the Chairman of the Board of Directors or by the President or, in their absence, by any two Vice Presidents or by any two directors.

     10.     SPECIAL MEETINGS of the Board of Directors may be called at any time to be held at the principal office of the corporation at Hartsville, South Carolina or elsewhere by:

  (a)   The Chairman of the Board of Directors;
 
  (b)   The President;
 
  (c)   Unanimous written consent of all the members at any time and place without notice; or
 
  (d)   The presence of all members at such meeting.

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     Notice of all special meetings of the Board of Directors shall be given to each director at such director’s address given to the Secretary for the purpose of giving notices, by telegram, telephone, facsimile, letter, or other reasonable means reasonably calculated to be received not less than twenty-four hours prior to the meeting. Notice of a meeting of the directors need not be given to any director who signs a waiver of notice either before or after the meeting.

     11.     NOTICE OF ADJOURNMENT OF A MEETING OF THE BOARD OF DIRECTORS need not be given if the time and place to which it is adjourned are fixed and announced at such meeting.

     12.     NEITHER THE BUSINESS TO BE TRANSACTED at nor the purpose of any regular or special meeting of the Board of Directors need be specified in the notice or waiver of notice.

     13.     A QUORUM at any meeting of the Board of Directors shall consist of a majority of the total number of directors then in office, but less than a quorum may adjourn the meeting which may be held on a subsequent date without further notice if the time and place to which it is adjourned are fixed and announced at such meeting.

     14.     COMPENSATION shall be paid directors not otherwise currently employed by the corporation for their services in such form and in such amount as may be determined by Resolution of the Board of Directors. Directors may be paid differing amounts in recognition of the requirements of various assignments undertaken such as chairman or as members of committees.

ARTICLE IV — OFFICERS

     1.     THE OFFICERS OF THE CORPORATION shall consist of a President, one or more Vice Presidents, a Secretary and Treasurer who shall be appointed for one year by the directors at their first meeting after the annual meeting of shareholders and who shall hold office until their successors are appointed and qualify. The position of Vice President and Treasurer and/or Secretary and Treasurer and/or Vice President and Secretary may be united in one person. The Board of Directors may also appoint one or more Assistant Secretaries and Assistant Treasurers. The Board of Directors may alter or modify the duties of any officer set forth herein.

     2.     THE CHAIRMAN OF THE BOARD OF DIRECTORS may be designated by the Board of Directors as the Chief Executive Officer of the corporation and, in such case, the Chairman shall possess the same power as the President to sign all certificates, contracts and other instruments of the corporation which may be authorized by the Board of Directors and shall perform all such other duties as are incident to his office or are properly required of him by the Board of Directors. Otherwise, the Chairman of the Board of Directors shall not be an officer of the corporation.

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     3.     THE PRESIDENT shall have general supervision of the affairs of the corporation, shall sign or countersign all certificates, contracts and other instruments of the corporation as authorized by the Board of Directors, shall make reports to the Board of Directors and shareholders and shall perform all such other duties as are incident to his office or are properly required of him by the Board of Directors.

     4.     THE VICE PRESIDENTS, in the order designated by the Board of Directors, shall exercise the functions of the President during the absence or disability of the President and the Chairman of the Board of Directors. Each Vice President shall have such powers and discharge such duties as may be assigned to him from time to time by the Board of Directors.

     5.     THE SECRETARY shall issue notices for all meetings, shall keep minutes of all meetings, shall have charge of the seal and corporate books, shall have responsibility to authenticate corporate documents, shall sign with the President such instruments that require his signature, shall make such reports and shall perform such other duties as are incident to his office or are properly required of him by the Board of Directors.

     6.     THE ASSISTANT SECRETARIES, in the order designated by the Board of Directors, shall in the absence or disability of the Secretary, or as delegated by the Secretary, perform the duties and exercise the powers of the Secretary and shall perform such other duties as the Board of Directors may prescribe.

     7.     THE TREASURER shall have custody of all funds and securities of the corporation and shall keep regular books of account. He shall disburse the funds of the corporation in payment of just demands against the corporation or as may be ordered by the Board of Directors, taking proper vouchers for disbursements, and shall render to the Board of Directors from time to time as may be required of him an account of all his transactions as Treasurer and of the financial condition of the corporation. He shall perform all duties incident to his office or which are properly required of him by the Board of Directors.

     8.     THE ASSISTANT TREASURERS, in the order designated by the Board of Directors, shall in the absence or disability of the Treasurer, or as delegated by the Treasurer, perform the duties and exercise the powers of the Treasurer and shall perform such other duties as the Board of Directors may prescribe.

     9.     IN THE CASE OF ABSENCE OR INABILITY TO ACT of any officer of the corporation or of any person herein authorized to act in his place, the Board of Directors may from time to time delegate the powers or duties of such officer to any other officer or any director or other person whom it may select.

     10.     VACANCIES in any office may be filled by the directors at any regular or special meeting.

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     11.     THE SALARIES of all officers receiving both officer compensation and officer benefits shall be fixed by the Board of Directors.

ARTICLE V — SHARES

     1.     CERTIFICATES FOR SHARES, Common and Preferred, respectively, shall be issued in numerical order, and each shareholder shall be entitled to a certificate signed by the Chairman of the Board of Directors or by the President or any Vice President and by the Secretary or Treasurer of the corporation or bearing the facsimile signatures of such officers and bearing the corporate seal or a facsimile thereof. A record of such certificates issued shall be kept by the corporation or a designated transfer agent and/or registrar. No certificate shall be issued covering or evidencing a fractional part of a share of either Common or Preferred shares but in lieu thereof the corporation may issue script in registered or bearer form over the manual or facsimile signature of an officer of the corporation or of its agents, exchangeable as therein provided for full shares, but such script shall not entitle the holder to any right of a shareholder except as therein provided. Such script may be issued subject to the condition that it shall become void if not exchanged for certificates representing full shares before a specified date or, subject to the condition that the shares for which such script is exchangeable, may be sold by the corporation and the proceeds thereof distributed to the holders of such script or subject to any other conditions which the Board of Directors may determine.

     2.     TRANSFERS OF SHARES shall be made only upon the transfer books of the corporation kept at the principal office of the corporation or by a transfer agent designated to transfer the Common or Preferred shares; and before a new certificate is issued, the old certificate must be surrendered for cancellation.

     3.     REGISTERED HOLDERS only shall be entitled to be treated by the corporation as holders in fact of the shares standing in their respective names at their respective addresses appearing in the stock transfer books of the corporation, and the corporation shall not be bound to recognize any equitable or other claim to or interest in any share on the part of any person, whether or not it shall have express or other notice thereof.

     4.     IN CASE OF LOSS OR DESTRUCTION BY A SHAREHOLDER of the original certificate, another may be issued in its place upon proof of such loss or destruction and upon the giving of a satisfactory bond of indemnity to the corporation and/or to the transfer agent of such shares, subject to the provisions of the laws of the State of South Carolina.

     5.     TRANSFER AGENTS OR REGISTRARS of the Common or Preferred shares of the corporation may from time to time be designated by the Board of Directors which may provide for their countersigning of share certificates.

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ARTICLE VI — DIVIDENDS AND FINANCE

     1.     THE BOARD OF DIRECTORS MAY DECLARE and the corporation may pay dividends at such time as the Board of Directors may designate on its outstanding shares, in cash or property or from authorized but unissued shares and may declare stock splits, but no dividends or splits shall be declared that shall impair the capital stock of the corporation or violate any right, preference, privilege, limitation or condition affecting any class of shares of the corporation as fixed and determined by the shareholders or that shall violate any agreement or undertaking made by the corporation or that shall not conform to the laws of the State of South Carolina.

     2.     THE FUNDS of the corporation shall be deposited in the name of the corporation in such bank or banks or trust company or trust companies as the Board of Directors may designate and shall be drawn out by checks signed by any two officers or any two designated employees or by an officer together with a designated employee or by the use of facsimile signatures in lieu thereof.

     3.     THE FISCAL year of the corporation shall begin on the first day of January in each year unless otherwise provided by the Board of Directors.

ARTICLE VII — SEAL

     1.     THE CORPORATE SEAL shall consist of two concentric circles between which are written the words, “SONOCO PRODUCTS COMPANY, S.C.,” and in the center of which is written “INCORPORATED 1899,” and such seal is impressed on the margin hereof, has been and is hereby adopted as the corporate seal of the corporation. Failure to affix the seal to a document shall not in any way affect the validity of the document.

ARTICLE VIII — INDEMNIFICATION OF DIRECTORS, OFFICERS AND EMPLOYEES

     1.     Any present or former director, officer or employee of the corporation or any person who, at the request of the corporation, may have served as director or officer of another corporation in which it owns shares or of which it is a creditor shall be entitled to reimbursement of expenses and other liabilities to the maximum extent permitted by the laws of the State of South Carolina or by order of any Court having jurisdiction in any action or proceeding to which he is a party by reason of being or having been a director, officer or employee.

ARTICLE IX — AMENDMENTS

     1.     The By-Laws may be amended, repealed or altered, in whole or in part, or new By-Laws adopted, by a majority of the outstanding shares of the corporation entitled to vote at any annual meeting of the shareholders of the corporation or at any special meeting called for such purpose or, to the extent permitted by law, by a majority of the Board of Directors at any regular meeting or special meeting called for that purpose; provided, however, that no such amendment, repeal, alteration or adoption shall violate any right, preference, privilege, limitation or condition

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affecting any class of stock of the corporation as fixed and determined by shareholders or, acting under or pursuant to authority in the Articles of Incorporation, by the Board of Directors, or violate any agreement or understanding made by the corporation; and provided further that Article III, Sections 1, 2, 7, and Article IX, Section 1, of the By-Laws may not be amended, repealed or altered, in whole or in part, and no By-Law may be amended, repealed, altered or adopted which is inconsistent with any of such Sections or either Article 4 or Article 9 of the Articles of Incorporation, other than by an affirmative vote of shareholders sufficient to amend Articles 4 and 9 of the Articles of Incorporation of the corporation.

ARTICLE X — SUITS BY SHAREHOLDERS

     1.     No shareholder shall bring any action in law or in equity against the corporation, or any of its officers or directors which is based on any right of the shareholder as a shareholder except in compliance with the following conditions:

  a.   The shareholder shall have first presented the substance of the complaint to the corporation in writing in sufficient detail to permit the corporation to determine the validity of the complaint. Such complaint shall have been submitted to the Secretary of the corporation not less than 90 days prior to the commencement of a legal proceeding.
 
  b.   The legal proceeding shall be commenced and maintained in a court of competent jurisdiction in the State of South Carolina or in the United States District Court for the District of South Carolina.

ARTICLE XI — CONTROL SHARE ACQUISITIONS

     1.     Except as otherwise provided herein, terms in this Article shall have the meaning assigned to such terms in Article 1 of Chapter 2 of Title 35 of the Code of Laws of South Carolina, 1976, as amended (the “Control Share Acquisitions Act”).

     2.     The corporation is authorized, but not required, to redeem control shares as provided in Section 35-2-110 of the Code of Laws of South Carolina, 1976, as amended. The fair value of such shares and the price at which they shall be redeemed shall be the lesser of the lowest price paid by the holder of the shares being redeemed in the ninety days immediately preceding the date on which the control share acquisition occurred or the average closing price of the shares on the ten trading days immediately preceding the earlier of: (i) a public announcement of the acquiring person’s acquisition of, or plan to acquire, shares; or (ii) ten days prior to the date on which the acquiring person would be required to file a Schedule 13D pursuant to Section 13(d) of the Securities Exchange Act of 1934. In the event that the corporation exercises its right to redeem control shares, it shall give written notice of such redemption to the record owner of such shares. Upon receipt of such notice, such shares shall be deemed to have been redeemed and the rights of the holder of such shares shall be limited to the right to receive payment for such shares. Payment

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for shares redeemed shall be made within two business days after surrender to the corporation of the certificates for the shares redeemed.

     3.     For purposes of determining whether a control share acquisition has occurred, whether shares are control shares, what are interested shares and other rights with respect to control shares under the Control Share Acquisitions Act, all shares tendered in response to any tender offer or made subject to any option (other than an option granted by the corporation) shall be considered to be held by the members of a group with respect to a control share acquisition. Such group shall include all tendering shareholders and option granting shareholders as well as the persons to whom or for whose benefit the shares were tendered or optioned.

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Ex-10-2
 

EXHIBIT 10.2

SONOCO PRODUCTS COMPANY
1996 Non-Employee Directors’ Stock Plan
As Amended October 14, 1996
As Amended February 4, 2004

1.   Purpose. The Sonoco Products Company Non-Employee Directors Stock Plan (the “Plan”) is intended to enhance the Company’s ability to attract and retain talented individuals to serve as members of the Board and to promote a greater alignment of interests between non-employee members of the Board and the shareholders of the Company.
 
2.   Definitions. As used in the Plan, the following terms have the respective meanings:

  a.   “Annual Stock Option” means the Stock Option granted to each Eligible Director pursuant to Section 7.
 
  b.   “Board” means the Company’s Board of Directors.
 
  c.   “Common Stock” means the Company’s no par value Common Stock.
 
  d.   “Company” means Sonoco Products Company, a corporation established under the laws of the State of South Carolina.
 
  e.   “Deferred Stock Unit” means a bookkeeping entry, equivalent in value to a share of Common Stock, credited in accordance with an election made by an Eligible Director pursuant to Section 8.
 
  f.   “Election Date” means the date on which an Eligible Director files an election with the Secretary of the Company pursuant to Section 8(a).
 
  g.   “Eligible Director” means any director who is not an employee of the Company or any subsidiary or affiliate of the Company on the applicable Grant Date for purposes of Section 7 and on the applicable Election Date for purposes of Section 8.
 
  h.   “Exercise Price” shall mean (a) the Fair Market Value for a Stock Option granted pursuant to Section 7 of the Plan.
 
  i.   “Fair Market Value” means the closing price of a share of Common Stock as reported on the composite tape for securities listed on the New York Stock Exchange (the “Exchange”) for the specific Grant Date or other date in question. If no sales of Common Stock were made on the Exchange on that date, the closing price of a share of Common Stock as reported on said composite tape for the preceding day on which sales of Common Stock were made on the Exchange shall be used.
 
  j.   “Grant Date” means the date specified in Section 7 and Section 8(b) and (c) as shall be applicable.
 
  k.   “Plan” means this Stock Plan for Non-Employee Directors.
 
  l.   “Stock Option” means a right granted pursuant to either Sections 7 or 8(c) of the Plan to an Eligible Director to purchase Common Stock at the applicable Exercise Price.
 
  m.   “1934 Act” means the Securities Exchange Act of 1934.

3.   Effective Date. Subject to the approval by the shareholders of the Company prior to December 31, 1996, the Plan shall be effective as of February 7, 1996.

 


 

4.   Common Shares Available for Issuance. Subject to any adjustments contemplated by Section 5, Beginning April 17, 1996, and ending April 17, 2006, for each calendar year the Plan is in effect 125,000 shares of common stock shall be cumulatively available for Stock Options and the settlement of Deferred Stock Units. Thus, any shares which are not issued in the year they become available, shall be available in subsequent years for the settlement of Stock Options and Deferred Stock Units. In addition, any shares of Common Stock which may be exchanged, either actually or by attestation, as full or partial payment to the Company upon the exercise of a Stock Option, shall be available for future awards under the Plan. If a Stock Option expires without being exercised, the shares of Common Stock covered by such option shall remain available for issuance under the Plan. If a Stock Option or Deferred Stock Unit is settled in cash or in any form other than shares, then the shares covered by these settlements shall not be deemed issued and shall remain available for issuance under the Plan. The crediting of dividend equivalent in conjunction with outstanding Deferred Stock Units or Stock Options shall not be counted against the shares available for issuance. Any shares issued under the Plan may be either authorized but unissued shares, or previously-issued shares reacquired by the Company.
 
5.   Adjustments and Reorganizations. The Board may make such adjustments as it deems appropriate to meet the intent of the Plan in the event of changes that impact the Company’s share price or share status, provided that any such actions are consistently and equitably applied to all affected Eligible Directors (and are not inconsistent with adjustments made to stock options and other stock-based awards held by employees of the Company).
 
    Accordingly, in the event of any stock dividend, stock split, combination or exchange of shares, merger, consolidation, spin-off or other distribution (other than normal cash dividends) of Company assets to shareholders, or any other change affecting shares, such proportionate adjustments, if any, as the Board in its discretion may deem appropriate to reflect such change, shall be made with respect to

  (i)   the aggregate number of shares that may be issued under the Plan;
 
  (ii)   the number of shares covered by each outstanding award made under the Plan;
 
  (iii)   the Exercise Price for each outstanding Stock Option; and
 
  (iv)   the limit on the number of shares that may be covered by each annual stock option grant set forth in Section 7.

    In the event the Company is not the surviving company of a merger, consolidation or amalgamation with another company or in the event of a liquidation, reorganization or significant change of control of the Company, and in the absence of any surviving corporation’s assumption of outstanding awards made under the Plan, the Board may provide for appropriate settlements of such awards either at the time of grant or at a subsequent date.
 
6.   Plan Operation. The Plan is intended to permit Eligible Directors to qualify as “disinterested” persons under Rule 16b-3 promulgated by the Securities and Exchange Commission under the 1934 Act. Accordingly, in many respects the Plan is self-governing and requires no discretionary action by the Board except as contemplated by the language herein. However, should any questions of interpretation arise, they shall be resolved by the Board or such committee of the Board as may be designated from time to time.
 
7.   Annual Stock Option Grants.

  a.   Grants to be Made at the First Regularly Scheduled Meeting of the Board. Commencing with calendar year 1996, at the first regularly scheduled Board meeting of each calendar year the Plan is in effect, each Eligible Director will receive an Annual Stock Option to purchase 2,000 shares of Common Stock or such higher number as may be established pursuant to Section 17. The

 


 

      Exercise Price of each such option shall be the Fair Market Value on the Grant Date, and each such option shall have a ten-year term.
 
  b.   Grants to be Made Subsequent to the First Regularly Scheduled Meeting of the Board. A person who becomes an Eligible Director subsequent to The Board’s initial regularly scheduled meeting of a calendar year during which the Plan is in effect shall receive an Annual Stock Option grant on the date such person becomes an Eligible Director. The number of shares covered by the annual Stock Option granted to such individual shall be the product of multiplying

  (i)   the number of shares to be covered by the annual Stock Option grant received by each Eligible Director for such calendar year pursuant to subsection (a) above by
 
  (ii)   (A) 100% if the person becomes an Eligible Director during the first calendar quarter, or
(B) 75% if the person becomes an Eligible Director during the second calendar quarter, or
(C) 50% if the person becomes an Eligible Director during the third calendar quarter, or
(D) 25% if the person becomes an Eligible Director during the fourth calendar quarter. If such calculation results in a       fractional share, the number of shares shall be increased to the next whole number.

8.   Deferred Stock Awards and Deferred Compensation Stock Options. Each Eligible Director may elect to take a portion or all of his or her annual retainer and committee and meeting fees in either the form of Deferred Stock Units or in the form of Stock Options, provided that the Board has determined to permit either or both such forms of deferred payment to be available for such an election. However, in no event may the portion of the Eligible Director’s annual compensation affected by such an election be less than 25%.

  a.   Method of Electing. In order to elect either such form of deferred payment, the Eligible Director must complete and deliver to the Secretary of the Company a written election designating the portion of his or her compensation that is to be deferred and the form of deferral. Such an election shall be effective beginning with compensation earned for the first calendar quarter to begin six months after the applicable Election Date. Such election to defer, or an election to revoke a previous deferral, shall be made annually prior to the calendar year in which it is to be effective. A period of at least six months must elapse between changes in election. Any such election shall only be effective to the extent that there are sufficient shares of Common Stock available under the Plan pursuant to Section 4.
 
  b.   Deferred Stock Units. If an Eligible Director elects to receive compensation in the form of Deferred Stock Units, such individual will have Deferred Stock Units credited to his or her account on the first business day of each calendar quarter during which his or her election is effective. The number of Deferred Stock Units covered by each such crediting shall be determined by the following formula:
         
Number of   =   Amount of Compensation to be Deferred
Deferred Stock Units       Fair Market Value

      Deferred Stock Units shall be credited with dividend equivalents when dividends are paid on shares of Common Stock and such dividend equivalents shall be converted into additional Deferred Stock Units based on the Fair Market Value on the date credited.
 
  c.   Deferred Compensation Stock Options. If an Eligible Director elects to receive compensation in the form of Stock Options, such individual shall be granted a Stock Option on the first business day of each calendar quarter during which his or her election is effective. The number of shares covered by each such Stock Option shall be determined by the following formula:
         
Number of   =   Amount of Compensation to be Deferred
Shares       25% of the Fair Market Value

 


 

      If this calculation results in a fractional share, the number of shares covered by the resulting Stock Option shall be increased to the next whole number.
 
      Each such option shall expire on the tenth anniversary of the Date of the Grant.

9.   Option Exercisability and Restoration. A Stock Option shall not be exercisable until the later of 12 months following its Grant Date, or 12 months following the date that the Plan is approved by the shareholders. The following terms and conditions shall apply if applicable:

  a.   Participant’s Death. In the event of the optionee’s death during the final year of the term of an outstanding Stock Option, such option shall remain exercisable for one full year after the participant’s death.
 
  b.   Exercise Payment. A Stock Option, or portion thereof, may be exercised by written notice of exercise delivered to the Secretary of the Company, accompanied by payment of the aggregate Exercise Price. Such payments may be made in cash, personal check or with Common Stock (either actually or by attestation) already owned by the individual valued at the Fair Market Value on the date of exercise, or a combination of such payment methods. The Board, however, may deny the exercise of Stock Options during a period of time that it deems necessary to prevent any possible violation of federal securities or any other laws. As soon as practicable after notice of exercise and receipt of full payment for shares of Common Stock being acquired, the Company shall deliver a certificate to the individual representing the Common Stock purchased through the Stock Option.
 
  c.   Restoration Option Right. Commencing in 1998, each Stock Option granted pursuant to the Plan will contain a restoration right whereby, if the optionee, who is an Eligible Director on the date of exercise, exercises the option by tendering, either actually or by attestation, previously acquired shares of Common Stock, such individual will receive a Stock Option covering the number of shares tendered with the term equal to the remaining term of the original Stock Option and with a per share Exercise Price equal to the Fair Market Value as of the date of exercise of the original Stock Option. Stock Options granted pursuant to such restoration rights also will carry restoration Stock Option rights.

10.   Termination of Board Service. Upon termination of Board service by an individual holding awards granted under the Plan, the following conditions shall apply:

  a.   Stock Options. Each Stock Option shall continue to remain outstanding for the duration of its term, subject to the extension of such term in the event of an optionee’s death while holding the option as provided in Section 9(a).
 
  b.   Deferred Stock Units. Unless the Eligible Director has elected, prior to termination of Board service, to receive payment in fifteen or fewer annual installments commencing in the January following the individual’s termination of Board service, he or she will receive a lump sum payment equal to the aggregate Fair Market Value of the Deferred Stock Units credited to his or her account as of such date. This payment may be in the form of shares of Common Stock equal in number to the amount of Deferred Stock Units credited to the Eligible Director’s account. Installment payments may similarly be made in shares of Common Stock. However, the Board may determine to settle a portion of or all of an award payment in cash based on the Fair Market Value at time of payment.

11.   No Fractional Shares. No fractional shares shall be issued under the Plan and cash shall be paid based on the Fair Market Value at time of payment in lieu of any fractional shares in settlement of Deferred Stock Units granted under the Plan pursuant to Section 8.

 


 

12.   Transferability of Awards. Stock Options and Deferred Stock Units shall not be transferable or assignable other than

  a.   by will or the laws of descent and distribution;
 
  b.   pursuant to a qualified domestic relation order; or
 
  c.   to the extent permitted by Rule 16b-3 under the 1934 Act as then applicable to the Company’s employee benefits plans, by gift or other transfer to either

  (i)   any trust or estate in which the original award recipient or such person’s spouse or other immediate relative has a substantial beneficial interest or
 
  (ii)   a spouse or other immediate relative, provided that such a transfer would continue to require such awards to be disclosed pursuant to Item 403 of Regulation S-K under the Securities Act of 1933, as amended from time to time.

13.   Award Documentation. Each award granted under the Plan shall be evidenced by written documentation which shall contain the terms and conditions governing such award. Directors need not execute any instrument or acknowledgment of notice of a grant under the Plan, in which case acceptance of such an award by the respective participant will constitute agreement to the terms of the award.
 
14.   No Right to Service. Neither participation in the Plan nor any action under the Plan shall be construed to giving any Eligible Director a right to be retained in the service of the Company.
 
15.   Unfunded Plan. Unless otherwise determined the Board, the Plan shall be unfunded and shall not create (or be construed to create) a trust or a separate fund or funds. The Plan shall not establish any fiduciary relationship between the Company or any participant or other individual. To the extent any individual holds any rights by virtue of a grant awarded under the Plan, such right (unless otherwise determined by the Board) shall be no greater than the right of an unsecured general creditor of the Company.
 
16.   Successors and Assigns. The Plan shall be binding on all successors and assigns of a participant, including without limitation, the estate of such participant and the executor, administrator or trustee of such estate, or any receiver or trustee in bankruptcy or representative of the participant’s creditors.
 
17.   Plan Amendment. The Board may amend the Plan as it deems necessary or appropriate to better achieve the purposes of the Plan, except that no amendment without the approval of the Company’s shareholders shall be made which would:

  (i)   Subject to adjustments contemplated by Section 5, increase with the total number of shares available for issuance under Section 4 or the individual Annual Stock Option limit set forth in Section 7, except that such individual limit may be increased to up to 10,000 shares of Common Stock if the Board has determined that such an amendment would not prevent Eligible Directors from being “disinterested persons” for purposes of Rule 16b-3, if required by such rule or any successor rule under the 1934 Act; or
 
  (ii)   To the extent such amendment would be inconsistent with the then-existing Rule 16b-3 or any successor rule under the 1934 Act , to materially increase the benefits accruing to participants under the Plan or to materially modify the requirements as to eligibility for participation in the Plan ; or
 
  (iii)   Otherwise cause the Plan not to comply with Rule 16B-3 or any successor rule under the 1934 Act.

 


 

    In addition, the Plan may not be amended more than once every six months, other than to comport with changes in the Internal Revenue Code, the Employee Retirement Income Security Act, or the rules thereunder.
 
18.   Plan Termination. The Board may terminate the Plan at any time. However, if so terminated, prior awards shall remain outstanding and in effect in accordance with their applicable terms and conditions.
 
19.   Governing Law. The validity, construction and effect of the Plan and any actions taken or relating to the Plan shall be determined in accordance with the laws of the State of South Carolina and applicable federal laws.

 

Ex-13
 

Selected Quarterly Financial Data (Unaudited)

Sonoco Products Company and Subsidiaries

                                         
(Dollars in thousands except per share data)
  First Quarter
  Second Quarter
  Third Quarter
  Fourth Quarter
20031
                               
Net sales
  $ 657,054     $ 682,990     $ 688,077     $ 730,205  
Gross profit
    123,915       123,761       120,415       130,348  
Income from continuing operations2     27,340       21,393       10,503       18,942  
Income from discontinued operations3     1,658       1,440       3,195       54,478  
Net income
    28,998       22,833       13,698       73,420  
Per common share
                               
Net income
 -- basic   $ .30     $ .24     $ .14     $ .76  
 
 -- diluted     .30       .24       .14       .75  
Cash dividends
 -- common     .21       .21       .21       .21  
Market price
 -- high     23.68       24.11       24.27       24.73  
 
 -- low     19.47       20.75       22.10       20.64  
 
   
 
     
 
     
 
     
 
 
20021
                               
Net sales
  $ 630,083     $ 684,625     $ 686,798     $ 699,913  
Gross profit
    128,111       137,946       128,239       128,345  
Income from continuing operations4     31,230       36,753       26,970       30,515  
Income from discontinued operations5     2,317       974       2,234       4,323  
Net income
    33,547       37,727       29,204       34,838  
Per common share
                               
Net income
 -- basic   $ .35     $ .39     $ .30     $ .36  
 
 -- diluted     .35       .39       .30       .36  
Cash dividends
 -- common     .20       .21       .21       .21  
Market price
 -- high     29.40       29.70       27.58       25.47  
 
 -- low     24.84       26.43       20.87       19.81  
 
           
 
     
 
     
 
     
 
 
     
1
  All periods have been restated to reclassify the High Density Film business, which was sold in 2003, as discontinued operations and to reclassify shipping and handling costs related to third party shipments from sales to cost of sales.
2
  Includes restructuring charges of $1.1 million ($.8 million after tax), $7.8 million ($7.8 million after tax), $24.2 million ($15.6 million after tax) and $16.9 million ($11 million after tax) in the first, second, third and fourth quarters, respectively. The fourth quarter also includes a $1.5 million expense ($1.5 million after tax) associated with restructuring charges related to minority interest in affiliates.
3
  Includes restructuring charges of $.2 million ($.1 million after tax) in the first quarter and a gain of approximately $63.1 million ($49.4 million after tax) associated with the sale of the High Density Film business in the fourth quarter.
4
  Includes restructuring charges of $1.4 million ($.9 million after tax) and $.1 million income ($.1 million after tax) from the reversal of restructuring charges related to an affiliate accounted for on the equity method of accounting in the first quarter, $.3 million ($.2 million after tax) reversal of restructuring charges in the second quarter, and restructuring charges of $6.3 million ($4 million after tax) and $3 million ($1.9 million after tax) in the third and fourth quarters, respectively.
5
  Includes restructuring charges of $2 million ($1.3 million after tax), $.1 million ($.1 million after tax) and $.1 million ($.1 million after tax) in the second, third and fourth quarters, respectively.

[GRAPH]

Market Price vs. Book Value
Per Common Share
(Dollars)

                 
    Market Price   Book Value
   
 
1994
    6.57       18.94  
1995
    7.45       23.86  
1996
    8.10       23.53  
1997
    8.05       31.54  
1998
    8.08       29.63  
1999
    8.88       22.75  
2000
    8.44       21.63  
2001
    8.40       26.58  
2002
    8.98       22.93  
2003
    10.43       24.62  

The market price of the Company’s stock increased to $24.62 per share at the end of 2003, while the book value per common share increased to $10.43.

24


 

Management’s Discussion and Analysis of Operations and Financial Condition

Overview

     During 2003, the Company continued to position itself more competitively in the global marketplace as it sold the High Density Film business and initiated additional restructuring actions. The Company reported net income of $138.9 million for 2003, compared with $135.3 million in 2002. As reported below, the gain on the sale of the High Density Film business, which has been reclassified as discontinued operations on the Company’s Consolidated Statements of Income, had a positive impact on earnings of $49.4 million, while restructuring charges had a negative impact on earnings of $36.8 million in 2003, versus $6.7 million in 2002.

     Sales for the Company were relatively flat, with slightly softer volume being offset by the favorable translation impact of the weaker dollar. Operating results were lower primarily due to higher pension and postretirement costs, partially offset by the Company’s focus on manufacturing productivity and supply management, along with initial benefits of the restructuring.

     Cash flow remained strong as cash generated from operations was $332 million, which along with the proceeds from the sale of the High Density Film business, was used to fund capital expenditures, pay dividends, reduce debt by approximately $160 million and increase cash investments by approximately $50 million. To sustain strong cash flow, the Company remains focused on growing sales by introducing new products, continuing geographical expansion and making appropriate acquisitions. At the same time, the Company is committed to aggressively managing costs and effectively employing its capital by close attention to working capital management and capital expenditures.

Restructuring Charges, One-time Items and Other Activities

Restructuring Charges

     During 2003, the Company recognized restructuring charges, net of adjustments, of $50.1 million pretax ($35.3 million after tax), primarily related to nine plant closings in the Industrial Packaging segment, three plant closings in the Consumer Packaging segment and a global reduction in salaried positions. The restructuring charges consisted of severance and termination benefits of $37.7 million, asset impairment charges of $8.4 million and other exit costs of $4 million, consisting of building lease termination charges and other miscellaneous exit costs. These costs are associated with the Company’s general plans, announced in August 2003, to reduce its overall cost structure by $54 million pretax. Since August, the Company has announced specific plans that are expected to result in annualized savings of approximately $48 million pretax, of which $6 million had been realized by December 31, 2003. The Company expects to recognize an additional cost of approximately $16 million pretax in the future associated with these 2003 actions. The objectives of these restructuring actions are to realign and centralize a number of staff functions and eliminate excess plant capacity. As part of the target to reduce its cost structure by $54 million, the Company expects to identify, in 2004, an additional five to ten plant closings that are expected to result in additional savings of approximately $6 million pretax in annualized fixed cost reductions. Restructuring charges associated with these 2004 actions cannot be estimated at this time. With the exception of ongoing pension subsidies and certain building lease termination expenses, costs associated with the 2003 restructuring actions are expected to be paid by the end of the fourth quarter 2004 using cash generated from operations.

     In connection with the Company’s restructuring actions, asset impairment charges of $8.4 million were recognized during 2003 related to the writeoff/down of assets associated with four plant closings. Impaired assets were written down to the lower of carrying amount or fair value, less costs to sell, if applicable. Of the $8.4 million, the Company recognized writeoffs/downs of impaired equipment of $7 million and writeoffs/downs related to facilities held for disposal of $1.4 million.

     During 2003, the Company also recorded restructuring charges of $1.5 million related to minority interest in subsidiaries and other miscellaneous charges. The restructuring charges are included in “Equity in earnings (loss) of affiliates/ minority interest in subsidiaries” in the Company’s Consolidated Statements of Income.

     During 2002, the Company recognized restructuring charges, net of adjustments, of $10.4 million pretax ($6.7 million after tax). Additionally, the Company’s High Density Film business, which was divested in 2003, incurred restructuring charges of $2.2 million pretax ($1.4 million after tax) in 2002. The 2002 restructuring charges were primarily related to four plant closings in the United States in the Consumer Packaging segment, severance costs associated with plant consolidations in Europe and one plant closing in the United States in the Industrial Packaging segment. The restructuring charges consisted of severance and termination benefits of $10.5 million, asset impairment charges of $.4 million and other exit costs of $1.7 million, consisting of building lease termination charges and other miscellaneous costs.

     During 2001, the Company recognized restructuring charges of $51.4 million pretax ($35.2 million after tax) as a result of two restructuring plans announced during the year. Additionally, the Company’s High Density Film business, which was divested in 2003, incurred restructuring charges of $2.2 million pretax ($1.4 million after tax) in 2001. The total restructuring charges associated with these plans consisted of severance and termination benefits of

SONOCO 2003 ANNUAL REPORT 25

 


 

Management’s Discussion and Analysis of Operations and Financial Condition (continued)

$27.3 million, asset impairment charges of $16.9 million and other exit costs of $9.4 million, consisting of building lease termination expenses of $7.7 million and other miscellaneous exit costs of $1.7 million.

     The asset impairment charges were related to the writeoff/down of assets associated with 13 plant closings and nine plant locations identified for other restructuring actions. Impaired assets were written down to the lower of carrying amount or fair value, less costs to sell, if applicable. Of the $16.9 million, the Company recognized writeoffs/downs of impaired facilities and equipment of $15.7 million and writeoffs/downs related to facilities and equipment held for disposal of $1.2 million.

     During 2001, affiliates accounted for under the equity method of accounting recorded restructuring charges of $10 million pretax ($6.6 million after tax). These costs included the closing of two plants and other miscellaneous restructuring activities. The affiliate restructuring charges are included in “Equity in earnings (loss) of affiliates/minority interest in subsidiaries” in the Company’s Consolidated Statements of Income.

Acquisitions

     The Company completed four acquisitions during 2003, with an aggregate purchase price of $11.1 million. Acquisitions in the Company’s Industrial Packaging segment included an engineered carriers manufacturer in Australia; a recovered paper operation in Savannah, Ga.; and certain assets of a wooden reel manufacturer in Canada and the United States. In addition, the Company increased its ownership interest in a manufacturer of rotogravure cylinders in Charlotte, N.C., that is included in the Company’s Consumer Packaging segment. Pro forma information is not provided for 2003 acquisitions as the impact to the Company was not material.

[GRAPH]

Assets by Category
(Millions of Dollars)

                         
    PP&E, net   Current Assets   Other
   
 
 
1999
    1,033       723       541  
2000
    974       696       543  
2001
    1,009       665       678  
2002
    975       663       797  
2003
    924       755       842  

     During the fourth quarter of 2002, the Company completed the purchase of Texas Reel Company’s plywood reel operations in Sherman, Texas, and Coonrod Reel Company’s nailed wooden reel operation in Bonham, Texas. The purchases included equipment, inventory and intangible assets. In addition, during the second quarter of 2002, the Company purchased a small paper recycling operation in Kansas City, Mo., and Topeka, Kan., and a small recovered paper trucking operation in Manhattan, Kan. These businesses are included in the Industrial Packaging segment. The aggregate cost of all 2002 acquisitions was approximately $8.5 million.

     During 2001, the Company made several acquisitions with an aggregate cost of approximately $273 million. Those in the Company’s Industrial Packaging segment included U.S. Paper Mills Corp., a lightweight paperboard and tube operation with operations in DePere, Wis., and Menasha, Wis.; Cumberland Wood Products, Inc., a plywood reel operation in Helenwood, Tenn.; a paper-based textile tube converting facility in Kaiping, China; a unit of Smurfit UK Limited, a paper-based core and tube operation in the United Kingdom; a paper mill in Hutchinson, Kan.; a paper-based core and tube facility in Sint-Denijs, Belgium; and, an engineered carriers operation in Cartersville, Ga.

     In 2001, acquisitions in the Company’s Consumer Packaging segment included assets of a packaging services operation in Hemel Hempstead, England, U.K., and the acquisition of Phoenix Packaging Corporation, a steel easy-open closure operation in North Canton, Ohio.

     In 2001, the Company also acquired Hayes Manufacturing Group, Inc., a manufacturer of paper-based tubes, cores and composite cans headquartered in Neenah, Wis. Approximately 80% of this operation is included in the Industrial Packaging segment and 20% in the Consumer Packaging segment.

Dispositions

     In December 2003, the Company divested its High Density Film business to Hilex Poly Co., LLC, of Los Angeles, Calif., at a price of approximately $119 million, including approximately $81 million in cash, subject to final determination of net working capital, and the balance in subordinated notes and preferred nonvoting membership interests, resulting in a gain of approximately $63.1 million ($49.4 million after tax). Operating results of this business have been presented for all periods as “Income from discontinued operations, net of income tax” in the Company’s Consolidated Statements of Income. After-tax income contributed by the High Density Film business was $60.8 million, including the gain on sale of $49.4 million, in 2003, compared with $9.8 million and $10.1 million in 2002 and 2001, respectively. Operating revenue and operating profit for 2002 and 2001 have been restated to reflect the reclassification of the Company’s High Density Film business as discontinued operations.

Accounting Change

     Under the guidelines of Statement of Financial Accounting Standards No. 142, ‘Goodwill and Other Intangible Assets’ (FAS 142), purchased goodwill and intangibles with indefinite lives were no longer amortized beginning in 2002. Goodwill amortization, which is reported at Corporate, totaled $12.1 million in 2001.

Reclassifications

     During 2003, the Company reclassified shipping and

26


 

handling costs related to third party shipments from sales to cost of sales on the Consolidated Statements of Income for all years. These reclassifications increased net sales and cost of sales by the same amount, and therefore did not affect reported net income.

Other Special Charges and One-time Items

     In the second quarter of 2001, the Company surrendered its corporate-owned life insurance (COLI) policies as a result of the settlement with the Internal Revenue Service (IRS) over deductibility of COLI loan interest. The surrender of these policies resulted in additional income taxes of $11.3 million and other costs of $7 million. Other costs are included in “Other expense, net” in the Company’s Consolidated Statements of Income. Additionally during 2001, the Company recognized a gain on net legal settlements of $7.3 million.

Results of Operations 2003 versus 2002

Operating Revenue

     Consolidated net sales for 2003 were $2.76 billion, versus $2.7 billion in 2002, an increase of approximately $57 million.

     The components of the sales change were:

         
($ in millions)
   
Decrease in volume
  $ (32 )
Selling price
    14  
Currency exchange rate
    68  
Other
    7  
 
   
 
 
Total sales increase
  $ 57  
 
   
 
 

     Sales for the year were higher than 2002 primarily as a result of favorable exchange rates as the dollar weakened against foreign currencies and higher average selling prices, mainly attributed to the Company’s engineered carriers/paper operations. Company-wide volume was approximately 1% lower than 2002. Domestic sales were $1.86 billion, down 1% from 2002, and international sales were $899 million, up 9% over 2002 due primarily to the impact of foreign exchange.

Operating Profits

     Consolidated operating profits, which represent “Income before income taxes” on the Consolidated Statements of Income for 2003 and 2002, are comprised of the following:

                         
($ in millions)
  2003
  2002
  % Change
Industrial Packaging
  $ 123.0     $ 151.8       (19 )%
Consumer Packaging
    85.6       94.3       (9 )%
 
   
 
     
 
     
 
 
 
    208.6       246.1       (15 )%
Restructuring/Impairment charges
    (50.1 )     (10.4 )     (100 )%
Interest expense, net
    (50.2 )     (52.6 )     4 %
 
   
 
     
 
     
 
 
Consolidated operating profit
  $ 108.3     $ 183.1       (41 )%
 
   
 
     
 
     
 
 

     Operating profits for 2003 were adversely impacted by lower volume and mix of approximately $24 million and a negative price/cost relationship of approximately $9 million, primarily associated with higher costs for old corrugated containers (OCC), the Company’s primary raw material, and higher raw material costs in the Company’s rigid paper and plastic packaging operations. The Company was impacted by operating issues in the flexible packaging business due to new equipment start-up issues and additional costs associated with the closing of one flexible packaging plant and the resulting transfer of these operations to other Sonoco facilities. In addition, the Company continued to experience pricing pressure reflecting growing global competition and industry overcapacity. Higher pension and postretirement expenses of approximately $28 million and higher energy costs of approximately $12 million were partially offset by approximately $42 million of lower fixed costs and the results of ongoing productivity initiatives. Gross profit as a percentage of net sales was 18.1% in 2003, compared with 19.3% in 2002. As previously discussed, operating profits included $50.1 million and $10.4 million of restructuring charges in 2003 and 2002, respectively.

     Selling, general and administrative expenses as a percentage of sales remained flat with 2002 at approximately 10% of sales. In 2003, the Company continued to focus on controlling fixed cost spending. This focus was supported by the Company’s restructuring actions during the year.

     Investment returns earned on assets held by the Company’s benefit plans are used to lower the Company’s cost of providing pension and postretirement benefits. During 2003, the Company experienced higher year-over-year expense of approximately $28 million pretax, primarily related to the impact of stock market performance on investment earnings of assets in U.S. pension and postretirement plans during 2002. The market value of U.S. benefit plan assets increased approximately 26% in 2003, compared with a decline of approximately 9% in 2002. There were no requirements under ERISA to fund the plan. The Company revised its 2004 pension and postretirement benefit plan assumptions for asset rate of return to 8.5% from 8.75% in 2003. The Company expects a slight incremental decrease in pension and postretirement expenses in 2004.

     On December 8, 2003, President Bush signed into law the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (“the Act”). The Act expands Medicare, primarily by adding a prescription drug benefit for Medicare-eligibles starting in 2006. The Act provides employers currently sponsoring prescription drug programs for Medicare-eligibles with a range of options for coordinating with the new government-sponsored program to potentially reduce program cost. These options include supplementing the government program on a secondary payor basis or accepting a direct subsidy from the government to support a portion of the cost of the employer’s program. In the months ahead, the Company intends to review its retiree healthcare strategy in light of the Act. The Company will most likely amend its retiree health program to coordinate with the new Medicare prescription drug program or to receive the direct subsidy from the government. As a result, the Company anticipates that its retiree health obligations and costs could be reduced once those amendments are adopted and/or the government subsidies are considered.

     Research and development costs charged to expense

SONOCO 2003 ANNUAL REPORT 27

 


 

Management’s Discussion and Analysis of Operations and Financial Condition (continued)

were $14.2 million and $13 million in 2003 and 2002, respectively. Significant projects in the Industrial Packaging segment included efforts to design new products for the construction industry and to enhance performance characteristics of the Company’s engineered carriers in the textile, film and paper packaging areas, as well as projects aimed at productivity enhancements. The Consumer Packaging segment continues to invest in new materials technology and new process technology in support of flexible and rigid packaging options. Research and development expenditures are expected to increase in 2004.

     Net interest expense decreased $2.4 million over 2002. The decrease was primarily driven by lower debt levels and associated interest rates, the payoff of approximately $100 million in 5.875% bonds and swapping certain fixed rate debt for floating rates discussed under the Risk Management section of Management’s Discussion and Analysis.

     The effective tax rate for continuing operations in 2003 was 34.8%, compared with 35.5% in 2002. The lower effective tax rate was primarily due to tax benefits relating to restructuring charges in higher tax rate jurisdictions.

     Various regulatory tax authorities, including the IRS, routinely examine the Company’s income tax returns. In connection with such examinations, tax authorities often raise issues and propose tax deficiencies. Amounts that management has assessed as probable and estimable have been accrued through the income tax provisions. The Company has resolved all issues with the IRS for all years through 1998. The Company is currently under examination for the tax years 1999 through 2001. It is possible that the settlement of this examination, which is expected to occur within one year, could result in a favorable adjustment as compared to the amount accrued. For additional discussion of income taxes see Note 14 to the Consolidated Financial Statements.

     Net income (including discontinued operations) for 2003 was $138.9 million, versus $135.3 million in 2002. Income from continuing operations for 2003 was $78.2 million, compared with $125.5 million in 2002. Net income included restructuring charges of $50.1 million ($36.8 million after tax), compared with restructuring charges of $12.6 million ($8.1 million after tax) in 2002. Earnings per diluted share in 2003 included a net gain on the sale of assets of $.51 per share and restructuring charges of $.38 per share, compared with restructuring charges of $.08 per share in 2002. Although foreign exchange rates had an impact on sales, they did not have a significant impact on earnings in 2003.

[GRAPH]

Identifiable Assets
Industrial Packaging Segment
(Billions of Dollars)

         
1999
    1.21  
2000
    1.13  
2001
    1.19  
2002
    1.14  
2003
    1.27  

Operating Segments

     Sonoco reports results in two segments, Industrial Packaging and Consumer Packaging. International results are reflected in the appropriate segment based on the products produced. Operating profit is defined as revenue less operating costs, with all corporate costs (excluding interest and income taxes) allocated to the two segments. Previously described restructuring charges are included in Corporate operating profit and, accordingly, are excluded from the segments’ operating profits. Restructuring charges associated with the Industrial Packaging segment totaled $33.2 million, mainly attributed to the closing of nine plant locations and a global reduction in salaried positions; restructuring charges associated with the Consumer Packaging segment of $9.6 million were primarily associated with three plant closings in the United States and a global reduction in salaried positions; and, unallocated corporate restructuring costs of approximately $7.3 million were associated with a reduction in salaried positions. For additional discussion of operating segments, see Note 17 to the Consolidated Financial Statements.

     Industrial Packaging Segment – This segment represented approximately 55% of the Company’s net sales in 2003 and includes the following products and services: high-performance paper, plastic and composite engineered carriers; paperboard; wooden, metal and composite reels for wire and cable packaging; fiber-based construction tubes and forms; custom designed protective packaging; and, supply chain management capabilities.

     Results for this segment are presented below:

                         
($ in millions)
  2003
  2002
  %Change
Trade sales
  $ 1,520     $ 1,466       4 %
Operating profit
    123       152       (19 )%
Capital spending
    52       61       (15 )%

     The higher sales, compared with 2002, were due primarily to favorable exchange rates of approximately $45 million as the dollar weakened against foreign currencies and higher average selling prices of approximately $14 million, primarily in the Company’s engineered carriers/paper operations. This revenue was partially offset by lower volume across the segment of approximately $11 million. Overall, volumes were down approximately 1%, compared with 2002. Domestic sales were slightly down and international sales were up $57.7 million, or 11% due primarily to the impact of foreign exchange. Operating profits decreased 19% to $123 million in 2003.

     Earnings in this segment were adversely impacted by lower volumes and mix issues of approximately $15 million and a negative price/cost relationship of approximately $8 million primarily associated with higher costs for OCC in the Company’s engineered carriers/paper operations. Additionally, higher pension and postretirement expenses

28


 

of approximately $14 million and higher energy costs of approximately $11 million were partially offset by approximately $22 million related to lower fixed costs and productivity initiatives.

     Significant capital spending included the rebuilding of several paper mills, primarily in the United States, Canada and Europe. Depreciation, depletion and amortization expense was $96.1 million in 2003, compared with $93 million in 2002.

     Consumer Packaging Segment – This segment represented approximately 45% of the Company’s net sales in 2003 and includes the following products and services: rigid paper and plastic packaging (both round and shaped); printed flexible packaging; metal and plastic ends and closures; specialty packaging; and, packaging services.

     Results for this segment are presented below:

                         
($ in millions)
  2003
  2002
  % Change
Trade sales
  $ 1,238     $ 1,236       0 %
Operating profit
    86       94       (9 )%
Capital spending
    56       51       10 %

     Sales for the segment were flat primarily due to decreased volume of approximately $21 million, mainly associated with flexible packaging and rigid paper and plastic packaging, offset by favorable exchange rates of approximately $23 million as the dollar weakened against foreign currencies. Overall, volumes were down approximately 2%, compared with 2002. Domestic sales were $932 million, down 2% from 2002, and international sales were $306.4 million, up 7% from 2002 due primarily to the impact of foreign exchange.

[GRAPH]

Identifiable Assets
Consumer Packaging Segment
(Billions of Dollars)

         
1999
    0.71  
2000
    0.68  
2001
    0.76  
2002
    0.76  
2003
    0.73  

     Lower volume had a negative impact on operating profit of approximately $9 million. Additionally, higher pension and postretirement expenses of approximately $14 million were offset by productivity initiatives of approximately $21 million. Operating issues in the flexible packaging business due to new equipment start-up issues and additional costs associated with the closing of one flexible packaging plant and the resulting transfer of business to other flexible packaging plants had a negative impact on segment earnings. The price/cost relationship for the segment was essentially neutral.

     Significant capital spending included numerous productivity enhancements and consolidation projects in North America. The closures business invested significantly in new Brazil capacity to support increasing global demand. Depreciation, depletion and amortization expense in this segment was $56.6 million in 2003, compared with $52.9 million in 2002.

Financial Position, Liquidity and Capital Resources

     Cash flows from operations totaled $332 million in 2003, compared with $271.4 million in 2002. The increase is primarily attributed to reduced cash funding of pension and postretirement plans in 2003. The Company funded pension and postretirement plans of approximately $29 million in 2003, compared with approximately $120 million in 2002. Cash flows used by investing activities decreased from $124.4 million in 2002 to $35.9 million in 2003 as a result of proceeds from the sale of the High Density Film business. Net cash used in financing activities increased in 2003, primarily due to the repayment of commercial paper borrowings, mainly as a result of the sale of the High Density Film business, compared with 2002. The Company expects internally generated cash flows to be sufficient to meet operating and normal capital expenditure requirements on a short- and long-term basis.

[GRAPH]

Current Ratio

         
1999
    1.7  
2000
    1.6  
2001
    1.4  
2002
    1.2  
2003
    1.1  

     Current assets increased $92 million in 2003 to $755.3 million primarily due to increased cash. In 2002, current assets remained relatively unchanged, decreasing $1.9 million when compared with $665.2 million in 2001. Current liabilities increased $121 million to $679.6 million in 2003 primarily due to increased current debt maturities. The Company has $150 million of 7.0% bonds maturing in November 2004. It is expected that the bonds will be refinanced with floating rate debt. In 2002, current liabilities increased $98.3 million to $558.6 million also due to increased current debt maturities. The current ratio was 1.1 at the end of 2003, compared with 1.2 and 1.4 at the end of 2002 and 2001, respectively.

     Capital expenditures in 2003 were $113.6 million, compared with $124 million in 2002 and $102 million in 2001. Included in these totals are $5.2 million in 2003, $12.6 million in 2002 and $7 million in 2001, which were incurred by the High Density Film business. Capital expenditures in 2004 are expected to be in the $125 million to $150 million range.

SONOCO 2003 ANNUAL REPORT 29


 

Management’s Discussion and Analysis of Operations and Financial Condition (continued)

     The following table summarizes contractual obligations at December 31, 2003:

Contractual Obligations

                                         
            Payments Due By Period
            Less Than   2 to 3   4 to 5   More Than
($ in millions)
  Total
  1 Year
  Years
  Years
  5 Years
Debt obligations
  $ 675     $ 201     $ 4     $ 2     $ 468  
Operating leases
    103       24       19       15       45  
Purchase obligations*
    51       19       2       2       28  
 
   
 
     
 
     
 
     
 
     
 
 
Total contractual obligations
  $ 829     $ 244     $ 25     $ 19     $ 541  
 
   
 
     
 
     
 
     
 
     
 
 

*   Includes only long-term contractual commitments. Does not include short-term obligations for the purchase of goods and services used in the ordinary course of business.

     In December 2003, the Company entered into an agreement with the majority shareholders of Demolli Industra Cartaria S.p.A., an Italian-based manufacturer of paperboard and engineered carriers that is currently partially owned by the Company and reported as an equity investment. This agreement allows the majority shareholder to require (through a put option arrangement) the Company to buy the shares not currently owned by the Company at any time between the date of the agreement and December 2006. The agreement also gives the Company the right at its discretion to purchase the shares (through a call option arrangement) any time after December 2006 through December 2009. The price of the share purchase will be determined by a predetermined formula, which the Company believes approximates fair value, related to an earnings multiple at the time such shares might be put or called. In 2003, Demolli had sales of approximately $80 million.

[GRAPH]

Total Debt
(Millions of Dollars)

         
1999
    904  
2000
    858  
2001
    922  
2002
    834  
2003
    675  

     The Company had fully committed bank lines of credit in the amount of $450 million during 2003 and 2002. The credit is undrawn, but provides back-up credit for commercial paper, short-term borrowings under uncommitted facilities and future liquidity needs. The credit agreement matures in July 2004 unless the Company exercises a one-year, term-out option on any outstanding borrowings under the agreement. The Company intends to enter into a similar agreement when the current one expires. The agreement provides for an increase in interest rates if the Company’s credit rating falls, but the agreement does not terminate. None of the Company’s material credit arrangements contain rating-based default provisions.

     Debt decreased $159.2 million to $674.6 million at December 31, 2003, from $833.8 million at December 31, 2002. The decrease was due to cash flow from operations coupled with proceeds from the sale of the High Density Film business which exceeded capital expenditures, dividends and pension fund contributions. In 2003, the Company maintained its A-range credit rating.

[GRAPH]

Debt to Total Capital Ratio
(Percent)

         
1999
    47.5  
2000
    48.5  
2001
    49.3  
2002
    44.5  
2003
    35.8  

     Interest expense was $52.4 million in 2003, compared with $54.2 million in 2002 and $52.2 million in 2001. The decrease in 2003, compared with 2002, was due to lower debt levels and associated interest rates, the payoff of $100 million in 5.875% bonds, and the amortization associated with the 2002 interest rate swap termination discussed under the Risk Management section of Management’s Discussion and Analysis. The increase in 2002, compared with 2001, was due mainly to higher average interest rates as the Company repaid $250 million of commercial paper through the issuance of 6.5% debt securities in the fourth quarter of 2001. This increase was partially offset by lower average debt balances, lower commercial paper rates and the amortization associated with the 2002 interest rate swap termination.

     Income before interest and taxes was 3.0 times interest expense in 2003, compared with 4.3 times and 4.0 times in 2002 and 2001, respectively. The Company’s debt to total capital ratio was 35.8% at December 31, 2003, compared with 44.5% and 49.3% at the end of 2002 and 2001, respectively. Return on total equity was 15% in 2003, compared with 16% in 2002 and 11.5% in 2001.

     Shareholders’ equity increased $146.7 million from December 31, 2002, to $1,014.2 million at December 31, 2003. The change resulted mainly from net income of $138.9 million, capital generated by exercised stock options of $8.8 million and foreign currency translation of $77.9 million, reduced by dividends of $81.1 million and minimum pension liability adjustments of $3.4 million. Shareholders’ equity increased $63.3 million from December 31, 2001, to $867.4 million at December 31,

30


 

2002. The change resulted primarily from net income of $135.3 million, capital generated by exercised stock options of $21.6 million and foreign currency translation of $15.8 million, reduced by dividends of $79.8 million and minimum pension liability adjustments of $30.9 million. The Company made no repurchases of its common stock in 2002 or 2003. At December 31, 2003 and 2002, the Company had remaining authorizations to repurchase approximately 5,300,000 shares of common stock. The Company does not presently intend to repurchase a significant number of shares in 2004.

     Although the ultimate determination of whether to pay dividends is within the sole discretion of the Board of Directors, the Company plans to increase dividends as earnings grow. Dividends per common share were $.84 in 2003, $.83 in 2002, and $.80 in 2001.

Off Balance Sheet Arrangements

     The Company had no material off balance sheet arrangements at December 31, 2003. Third party debt guarantees at December 31, 2003, not included in the Company’s Consolidated Financial Statements, totaled approximately $2 million related to debt of independent contractors supporting the Company’s forest operations.

Risk Management

     As a result of operating globally, the Company is exposed to market risk from changes in foreign exchange rates. The exposure is well diversified as the Company’s facilities are spread throughout the world, and the Company generally sells in the same country where it produces. The Company monitors these exposures and may use traditional currency swaps and forward foreign exchange contracts to hedge a portion of the net investment in foreign subsidiaries, foreign currency assets and liabilities, or forecast transactions that are denominated in foreign currencies. The Company’s foreign operations are exposed to political and cultural risks, but they are not believed to be material because of diversification and the relative stability of the countries in which the Company has operations.

     The Company is exposed to interest rate fluctuations as a result of using debt as a source of financing its operations. When necessary, the Company expects to use traditional, unleveraged interest rate swaps to manage its mix of fixed and variable rate debt to maintain exposure to interest rate movements within established ranges. All interest rate swaps qualified as fair value hedges under Financial Accounting Standards No. 133, ‘Accounting for Derivative Instruments and Hedging Activities’ (FAS 133), and swapped fixed interest for floating.

     During the first quarter of 2004, the Company entered into a $100 million swap against a $250 million 6.5% bond maturing in 2013. Additionally, during the third quarter of 2003, the Company entered into a $150 million swap against a $150 million 7.0% bond maturing in 2004. During the third quarter of 2002, the Company terminated a $150 million swap against the 7.0% bond maturing in 2004. This swap was entered in the first quarter of 2002. In accordance with FAS 133, interest expense is being lowered by amortization of the $2.7 million gain associated with this 2002 swap termination until the related bonds mature on November 15, 2004. At December 31, 2003, the remaining deferred gain related to this 2002 swap termination was approximately $1 million.

     The Company is a purchaser of commodities such as recovered paper, energy and resin. In general, the Company does not engage in material hedging of commodity prices because there is usually a high correlation between the commodity cost and the ultimate selling price of its products. These commodities are generally purchased at market or fixed prices that are established with the vendor as part of the purchase process for quantities expected to be consumed in the ordinary course of business. On occasion, where the correlation between selling price and commodity price is less direct, the Company may enter into commodity futures or swaps to reduce the effect of price fluctuations.

     At the end of 2003, the Company had commodity swaps outstanding to fix the costs of a portion of raw materials for 2004 through mid-2006 in some cases. The swaps qualify as cash flow hedges under FAS 133. The fair market value of these commodity swaps at December 31, 2003, was a favorable position of $2.6 million ($1.6 million after tax). The fair market value of commodity swaps at December 31, 2002 and 2001, was not material to the Consolidated Financial Statements.

     FAS 133 requires that derivatives be marked to fair value quarterly and recorded on the balance sheet. The Company uses published market prices or estimated values based on current price quotes and a discounted cash flow model to estimate the fair market value of the swaps.

     The use of financial instruments to hedge foreign exchange, interest rate and commodity price risk was not material to the Consolidated Financial Statements as a whole as of December 31, 2003, 2002 or 2001.

     Except for the impact on energy and raw material prices, inflation did not have a material effect on the Company’s operations in 2003, 2002 or 2001.

     The Company is subject to various federal, state and local environmental laws and regulations concerning, among other matters, wastewater effluent and air emissions. Compliance costs have not been significant due to the nature of the materials and processes used in manufacturing operations. Such laws also make generators of hazardous wastes and their legal successors financially responsible for the cleanup of sites contaminated by those wastes. The Company has been named a potentially responsible party at several environmentally contaminated sites not owned by the Company. These regulatory actions and a small number of private party lawsuits are believed to represent the Company’s largest potential environmental liabilities. Accordingly, the Company has accrued approximately $4 million at December 31, 2003, compared with approximately $4.4 million at December 31, 2002, with respect to these sites (see Note 15 to the Consolidated Financial Statements).

     The Company’s main plant and corporate offices are

SONOCO 2003 ANNUAL REPORT 31

 


 

Management’s Discussion and Analysis of Operations and Financial Condition (continued)

located in Hartsville, S.C. There are 121 owned and 115 leased facilities used by operations in the Industrial Packaging segment and 27 owned and 32 leased facilities used by operations in the Consumer Packaging segment. Europe, the largest foreign geographic location, has 42 manufacturing locations.

Critical Accounting Policies and Estimates

     The Company’s analysis and discussion of its financial condition and results of operations are based upon its Consolidated Financial Statements that have been prepared in accordance with accounting principles generally accepted in the United States (US GAAP). The preparation of financial statements in conformity with US GAAP requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenues and expenses, and the disclosure of contingent assets and liabilities. The Company evaluates these estimates and assumptions on an ongoing basis, including but not limited to those related to inventories, bad debts, derivatives, income taxes, intangible assets, restructuring, pension and other postretirement benefits, environmental liabilities, and contingencies and litigation. Estimates and assumptions are based on historical and other factors believed to be reasonable under the circumstances. The results of these estimates may form the basis of the carrying value of certain assets and liabilities and may not be readily apparent from other sources. Actual results, under conditions and circumstances different from those assumed, may differ from estimates. The impact and any associated risks related to estimates, assumptions and accounting policies are discussed in Management’s Discussion and Analysis, as well as in the Notes to the Consolidated Financial Statements, if applicable, where such estimates, assumptions and accounting policies affect the Company’s reported and expected financial results.

     The Company believes the following accounting policies are critical to its business operations and the understanding of results of operations and affect the more significant judgments and estimates used in the preparation of its Consolidated Financial Statements:

     Allowance for Doubtful Accounts — The Company maintains accounts receivable allowances for estimated losses resulting from the inability of its customers to make required payments. Additional allowances may be required if the financial condition of the Company’s customers deteriorates.

     Revenue Recognition — In accordance with US GAAP, the Company records revenue when title and risk of ownership pass to the customer and when persuasive evidence of an arrangement exists, delivery has occurred or services have been rendered, the seller’s price to the buyer is fixed or determinable, and when collectibility is reasonably assured. Certain judgments, such as provisions for estimates of sales returns and allowances, may affect the application of the Company’s revenue policy and, therefore, the results of operations in its Consolidated Financial Statements.

     Impairment of Long-lived and Intangible Assets — The Company periodically reviews long-lived and intangible assets used in operations for impairment whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable. Assumptions and estimates used in the determination of impairment losses, such as future cash flows and disposition costs, may affect the carrying value of long-lived and intangible assets and possible impairment expense in the Company’s Consolidated Financial Statements.

     Impairment of Goodwill — The Company reviews goodwill for impairment on an annual basis or whenever events or changes in circumstances indicate that the carrying amount may not be recoverable. Assumptions and estimates used in the determination of impairment losses may affect the carrying value and possible impairment expense in the Company’s Consolidated Financial Statements.

     Income Taxes — The Company records an income tax valuation allowance when the realization of certain deferred tax assets, net operating losses and capital loss carryforwards is not likely. These deferred tax assets represent expenses recognized for financial reporting purposes, which will result in tax deductions over varying future periods. Certain judgments, assumptions and estimates may affect the carrying value of the valuation allowance and deferred income tax expense in the Company’s Consolidated Financial Statements. Additionally, the Company periodically reviews assumptions and estimates of the Company’s probable tax obligations using historical experience in tax jurisdictions and informed judgments.

     Stock Compensation Plans — The Company records compensation expense associated with performance-based stock compensation plans using vesting assumptions that are derived from performance measures as defined in the plans. In 2003, performance measures consisted of Earnings Per Share and Return on Net Assets Employed. Certain judgments, assumptions and estimates in connection with the future achievement of these performance measures may affect the carrying value of accrued compensation expense and performance-based stock compensation expense in the Company’s Consolidated Financial Statements.

     Pension and Postretirement Benefit Plans — The Company has significant pension and postretirement benefit costs and credits that are developed from actuarial valuations. The actuarial valuations employ key assumptions that are particularly important when determining the Company’s projected liabilities for pension and other postretirement benefits. Key actuarial assumptions used in determining the projected benefit obligation, the accumulated benefit obligation, and net periodic benefit cost (income) for U.S. retirement and retiree health and life insurance plans include: a discount rate of 6.25% to determine benefit obligations, a discount rate of 6.75% to determine net periodic benefit cost (income), an expected long-term rate of return of 8.75% and a rate of compensation increase of 4.6%. These assumptions are as of December 31, 2003, and have changed for 2004.

32


 

     The Company adjusts its discount rate annually in relationship to movements in high-quality debt instruments. The long-term rate of return assumption is based on the Company’s historical plan return performance over the past 12 years. The rate of compensation assumption is generally based on salary and incentive increases. A key assumption for the U.S. health and life insurance plan includes a medical trend rate beginning at 10% and trending down to an ultimate rate of 6% over six years. The ultimate trend rate of 6% represents our best estimate of the long-term average annual medical cost increase over the duration of the plan’s liabilities. It provides for real growth in medical costs in excess of the overall inflationary level.

     The Company incurred total pension and postretirement expenses of $65.7 million during 2003, compared with $32.1 million during 2002. These amounts include pension costs associated with restructuring and the high impact of curtailment associated with the disposition of the High Density Film business. This was net of $58.9 million of expected returns on plan assets at the assumed rate of 8.75%. It also included interest cost of $63.3 million at a discount rate of 6.75%. During 2003, the Company made contributions to the pension and postretirement plans of approximately $29 million. The amount of contributions vary from year to year depending on factors including market asset volatility and interest rates. Although, these contributions reduced cash flows from operations during the year, under Statement of Financial Accounting Standards No. 87, ‘Employers’ Accounting for Pensions’ (FAS 87), they did not have an immediate significant impact on pension expense. Unrecognized net actuarial losses were $410.7 million at December 31, 2003, and are primarily the result of poor asset performance over the last few years. The amortization period for unrecognized losses/gains is 12 years for the portion outside the 10% corridor as defined by FAS 87.

     The projected liability of these plans will be affected by assumptions regarding inflation, investment returns, market interest rates, changes in the number of plan participants and changes in the benefit obligations and laws and regulations pertaining to benefit obligations. The Company annually reevaluates assumptions used in projecting the pension and postretirement liabilities and associated expense. These judgments, assumptions and estimates may affect the carrying value of pension and postretirement plan assets and liabilities and pension and postretirement plan expenses in the Company’s Consolidated Financial Statements. The effect of lowering the selected assumptions, excluding any changes to the investment base, is shown below for the year ended December 31, 2003, for U.S. plans, assuming no changes in benefit levels in 2003:

                         
    December 31, 2003
    Percentage   PBO   2003 Expense      
Assumption   Point   Higher   Higher
(in millions)
  Change
  (Lower)
  (Lower)
Discount rate
  -.25pts   $ 28.2     $ 2.7  
Expected return on assets
  -.25pts     N/A     $ 1.4  
 
 
 
   
 
     
 
 

     See Note 13 to the Consolidated Financial Statements for additional information on the Company’s pension and postretirement plans.

Recent Accounting Pronouncements

     Effective January 1, 2003, the Company adopted Statement of Financial Accounting Standards No. 143, ‘Accounting for Asset Retirement Obligations’ (FAS 143), which addresses financial accounting and reporting for obligations associated with the retirement of tangible long-lived assets and the associated asset retirement costs. The adoption of FAS 143 did not have a material effect on the Company’s financial statements.

     As of January 1, 2003, the Company adopted Statement of Financial Accounting Standards No. 146, ‘Accounting for Costs Associated with Exit or Disposal Activities’ (FAS 146), which nullifies Emerging Issues Task Force Issue No. 94-3 (Issue 94-3), ‘Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring).’ FAS 146 requires that a liability for a cost associated with an exit or disposal activity be recognized when the liability is incurred. Under Issue 94-3, a liability for an exit cost as defined in Issue 94-3 was recognized at the date of an entity’s commitment to an exit plan. The adoption of FAS 146 did not have a material effect on the Company’s financial statements except for the timing of the recognition of costs associated with exit or disposal activities.

     In April 2003, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards No. 149, ‘Amendment of Statement 133 on Derivative Instruments and Hedging Activities’ (FAS 149). FAS 149 amends and clarifies financial accounting and reporting for derivative instruments, including certain derivative instruments embedded in other contracts, and for hedging activities under FAS 133. FAS 149 also amends certain other existing pronouncements. FAS 149 is effective for contracts entered into or modified after June 30, 2003, (except that provisions of FAS 149 that relate to FAS 133 implementation issues that have been effective for fiscal quarters that began prior to June 15, 2003, should continue to be applied in accordance with their respective effective dates) with certain exceptions and for hedging relationships designated after June 30, 2003. The adoption of FAS 149 did not have a material effect on the Company’s financial statements.

     In May 2003, the FASB issued Statement of Financial Accounting Standards No. 150, ‘Accounting for Certain Financial Instruments with Characteristics of both Liabilities and Equity’ (FAS 150). FAS 150 establishes standards for how an issuer classifies and measures certain financial instruments with characteristics of both liabilities and equity. It requires that an issuer classify a financial instrument that is within the scope of FAS 150 as a liability, which previously may have been classified as equity, consistent with the current definition of liabilities in FASB Concepts Statement No. 6, ‘Elements of Financial Statements.’ FAS 150 is effective for financial instruments entered into or modified after May 31, 2003, and otherwise is effective at the beginning of the first interim period beginning after June 15, 2003. The

SONOCO 2003 ANNUAL REPORT 33

 


 

Management’s Discussion and Analysis of Operations and Financial Condition (continued)

adoption of FAS 150 did not have a material effect on the Company’s financial statements.

     In January 2003, the FASB issued Interpretation No. 46 (FIN 46), ‘Consolidation of Variable Interest Entities–an interpretation of ARB 51.’ FIN 46 addresses when a company should include in its financial statements the assets, liabilities and activities of a variable interest entity. It defines variable interest entities as those entities with a business purpose that either do not have any equity investors with voting rights, or have equity investors that do not provide sufficient financial resources for the entity to support its activities. FIN 46 also requires disclosures about variable interest entities that a company is not required to consolidate, but in which it has a significant variable interest. FIN 46 consolidation requirements apply immediately to variable interest entities created or obtained after January 31, 2003, but this had no impact on the Company’s 2003 financial statements. A modification to FIN 46 (FIN 46R) was released on December 17, 2003. FIN 46R delayed the effective date for variable interest entities created before February 1, 2003, with the exception of special-purpose entities, until the first fiscal year or interim period ending after March 15, 2004. FIN 46R delayed the effective date for special-purpose entities until the first fiscal year or interim period after December 15, 2003. The adoption of FIN 46R is not expected to have a material effect on the Company’s Consolidated Financial Statements.

Results of Operations 2002 versus 2001

     Operating revenues and operating profit for 2002 and 2001 have been restated to reflect the reclassification of the Company’s High Density Film business as discontinued operations.

Operating Revenue

     Consolidated net sales for 2002 were $2.70 billion, versus $2.46 billion in 2001, an increase of $237 million.

     The components of the sales change were:

         
($ in millions)        

Increase in volume
  $ 215  
Increase in contract service revenue
    25  
Selling price
    (9 )
Other
    6  
 
   
 
 
Total sales increase
  $ 237  
 
   
 
 

     The higher sales, compared with the same period in 2001, were due primarily to increased volume, principally as a result of the seven key acquisitions made during 2001; new flexible packaging business; and, increased volumes in the engineered carriers/paper operations. These higher sales volumes were, however, partially offset by lower volume in the Company’s molded plastics operations, cable and wire reels business and composite can operations. Higher contract service revenue in the packaging services business also contributed to the increase in sales. In addition, lower average selling prices of approximately $30 million, primarily in the engineered carriers business, were partially offset by approximately $22 million in higher selling prices for recovered paper sold externally. Domestic sales were $1.9 billion, up 10% over 2001, and international sales were $.8 billion, up 9% over 2001. The impact on both sales and operating profit from foreign exchange rate movement was not significant in 2002.

Operating Profits

     Consolidated operating profits, which represent “Income before income taxes” on the Consolidated Statements of Income for 2002 and 2001, are comprised of the following:

                         
($ in millions)
  2002
  2001
  % Change
Industrial Packaging
  $ 151.8     $ 168.2       (10 )%
Consumer Packaging
    94.3       103.5       (9 )%
 
   
 
     
 
     
 
 
 
    246.1       271.7       (9 )%
Restructuring charges and one-time items
    (10.4 )     (51.2 )     80 %
Goodwill amortization
            (12.1 )     100 %
Interest expense, net
    (52.6 )     (48.4 )     (9 )%
 
   
 
     
 
     
 
 
Consolidated operating profit
  $ 183.1     $ 160.0       14 %
 
   
 
     
 
     
 
 

     Segmental operating profits were impacted by higher volume driven principally by the effect of 2001 acquisitions. In addition, operating profits were impacted by lower average selling prices of approximately $30 million in engineered carriers, partially offset by higher selling prices of $22 million for recovered paper sold externally, driven by higher raw material costs for old corrugated containers (OCC). Gross profit as a percentage of net sales was 19.3% in 2002, compared with 20.7% in 2001. The decrease in 2002 was primarily related to the negative selling price/material cost relationship previously discussed.

     Special charges and one-time items which represent “Other expenses, net” on the Consolidated Statements of Income consist of $10.4 million of restructuring charges in 2002, and restructuring charges of $51.4 million, and net gains from legal settlements and COLI adjustments of $.2 million in 2001.

     Selling, general and administrative expenses as a percentage of sales remained flat with 2001, at approximately 10% of sales. In 2002, the Company continued to focus on controlling fixed cost spending. This focus was supported by the Company’s restructuring actions during the year.

     During 2002, the Company experienced higher year-over-year benefit expense of approximately $23 million pretax, primarily related to the impact of stock market performance on investment earnings of assets in U.S. pension and postretirement plans. The market value of U.S. benefit plan assets declined approximately 7% in 2001 and another 9% in 2002. As a result of declines in the market performance of U.S. pension fund assets, coupled with lower interest rates, the Company elected to fund its U.S. pension plan by approximately $76 million late in the fourth quarter of 2002, leaving the plan in a slightly over-funded position at year-end. The Company contributed

34

 


 

a total of $110 million to the U.S. pension plan during 2002. As a result of declines in the market performance of foreign pension fund assets, coupled with lower interest rates, the Company was required to record an additional minimum pension liability of approximately $31 million after tax. The Company revised its 2003 pension and postretirement benefit plan assumptions for asset rate of return to 8.75% from 9.5% in 2002.

     Research and development costs charged to expense were $13 million and $11.9 million in 2002 and 2001, respectively. Significant projects in the Industrial Packaging segment included efforts to design new products for the construction industry and to enhance performance characteristics of the Company’s engineered carriers in the textile, film and paper packaging areas, as well as projects aimed at productivity enhancements. The Consumer Packaging segment continued to invest in new materials technology and new process technology for a range of packaging options, including composite cans and other forms of shaped packaging.

     Net interest expense increased $4.1 million over 2001. The increase was primarily driven by higher interest rates associated with fixed rate debt securities issued in the fourth quarter of 2001, partially offset by lower average debt levels in 2002.

     The effective tax rate for 2002 was 35.5%, compared with 48.3% in 2001. The drop in the tax rate in 2002 is mainly due to the impact of additional COLI charges and non-deductible restructuring charges in 2001. In addition, in 2002, non-deductible goodwill amortization was no longer being reported as an expense under FAS 142. The Company’s 401(k) plan participants were given the right to elect to receive cash dividends on Company stock in the plan which resulted in the tax deductibility of the related dividends paid by the Company. The examination by the IRS of the Company’s federal tax returns for the years 1996 through 1998 concluded in 2002. There was no material impact to the Company’s Consolidated Financial Statements.

     Equity in earnings (loss) of affiliates/minority interest in subsidiaries increased in 2002 to $7.4 million from $(1.2) million in 2001, primarily due to restructuring charges recorded by affiliates in 2001 of $6.6 million after tax.

     Net income (including discontinued operations) for 2002 was $135.3 million, versus $91.6 million in 2001. Income from continuing operations for 2002 was $125.5 million, compared with $81.5 million in 2001. Net income included restructuring charges of $12.6 million ($8 million after tax) in 2002, compared with 2001 net charges of $65.5 million ($66.1 million after tax) comprised of restructuring, net gains from legal settlements and COLI adjustments, and the effect of not amortizing goodwill. Earnings per diluted share in 2002 were $1.39 per share, compared with $.96 in 2001. Earnings per diluted share in 2002 included restructuring charges of $.08 per share, compared with net charges of $.69 per share associated with restructuring charges, COLI adjustments, net gains from legal settlements and the effect of not amortizing goodwill in 2001.

     Industrial Packaging Segment — Results for this segment are presented below:

                         
($ in millions)
  2002
  2001
  % Change
Trade sales
  $ 1,466     $ 1,365       7 %
Operating profit
    152       168       (10 )%
Capital spending
    61       58       6 %
 
   
 
     
 
     
 
 

     The higher sales, compared with 2001, were primarily due to increased volume of approximately $107 million, driven principally by the effect of 2001 acquisitions and increased volume in the engineered carriers/paper operations, partially offset by lower volume in the Company’s cable and wire reels business and molded plastics operations. Net volume increases were partially offset by the impact of lower average selling prices of approximately $8 million. Domestic sales in 2002 were up $63 million, or 7%, and international sales were up $38 million, or 8%, versus 2001.

     Earnings in this segment were impacted by a decline in the Company’s price/cost relationship of approximately $31 million, primarily associated with lower average selling prices and higher raw material costs for OCC, partially offset by external sales of recovered paper. Historically, Sonoco has fully recovered increased OCC costs through price increases, with a normal six-to-eight week delay in recovery of each increase. During this cycle, however, the weak demand and rapid decrease in OCC price caused a longer than usual recovery period. OCC costs per ton in the United States increased significantly beginning in April 2002, from $35 to a high in July of $130, and then dropped to $100 in August, to $75 in September and to $50 in December. Although the timing of OCC movements was not the same, similar trends were noted in OCC markets globally. To recover higher OCC costs, the Company implemented price increases in the second and third quarters of 2002 in paperboard and converted products (tubes and cores) in the United States, Canada and Europe. However, as a result of the rapid decline of OCC prices and the competitive market environment, the Company was only able to implement one converted products price increase during the cycle. This price increase was sufficient to cover the increase in OCC costs in late 2002, compared with OCC costs in late 2001.

     Earnings were positively impacted by ongoing productivity initiatives that resulted in reduced costs of approximately $23 million and higher volume in engineered carriers, principally as a result of acquisitions completed in 2001, which were offset by lower volume in the Company’s cable and wire reels business and molded plastics operations. Also, pension and postretirement expenses were approximately $14 million pretax higher in 2002 over the prior year.

     Significant capital spending included the rebuilding of several paper mills, primarily in the United States, Canada and Europe. Depreciation, depletion and amortization expense was $93 million in 2002, compared with $94 million in 2001.

SONOCO 2003 ANNUAL REPORT 35

 


 

Management’s Discussion and Analysis of Operations and Financial Condition (continued)

     Consumer Packaging Segment — Results for this segment are presented below:

                         
($ in millions)
  2002
  2001
  % Change
Trade sales
  $ 1,236     $ 1,100       12 %
Operating profit
    94       104       (9 )%
Capital spending
    51       37       35 %
 
   
 
     
 
     
 
 

     The increase in sales was due primarily to increased volume of approximately $108 million, driven by additional easy-open steel closures revenue at Sonoco Phoenix, which was acquired in 2001, and new flexible packaging business, partially offset by decreased volume in composite cans. Sales in 2002 were also positively impacted by higher packaging services revenue of approximately $25 million. Lower selling prices, primarily in the Company’s folding cartons and European composite can businesses, partially offset the higher sales volume and higher packaging services revenue. Domestic sales in 2002 were up $104 million, or 12%, from 2001, and international sales were up $32 million, or 12%, from 2001.

     Profits in this segment decreased because of negative price/cost relationships of approximately $5 million, new equipment start-up costs in flexible packaging and higher pension and postretirement expenses of approximately $9 million pretax. Some of the negative impact was offset by productivity initiatives yielding approximately $10 million in year-over-year savings and earnings associated with acquisitions completed in 2001.

     Significant spending included numerous productivity enhancement and consolidation projects in the United States. Additionally, the flexible packaging business continued to invest in a state-of-the-art flexographic press to support continued growth in the confectionery market. Depreciation, depletion and amortization expense in this segment was $52.9 million in 2002, compared with $50.7 million in 2001.

Corporate

     Included in the corporate charges were restructuring charges associated with the Industrial Packaging segment totaling $6.4 million, mainly attributed to the closing of a plant location in the United States and severance costs associated with plant consolidations in Europe; restructuring charges associated with the Consumer Packaging segment of $3.6 million, primarily associated with severance costs related to three plant closings in the United States; and, unallocated corporate restructuring costs of approximately $.2 million. For additional discussion concerning Corporate, see Note 17 to the Consolidated Financial Statements. In addition, the Company’s High Density Film business, now reported as discontinued operations, recorded restructuring charges of approximately $2.2 million, primarily associated with severance costs related to one plant closing in the United States.

Forward-looking Statements

     Statements included in Management’s Discussion and Analysis of Financial Condition and Results of Operations, that are not historical in nature, are intended to be, and are hereby identified as “forward-looking statements” for purposes of the safe harbor provided by Section 21E of the Securities Exchange Act of 1934, as amended. The words “estimate,” “project,” “intend,” “expect,” “believe,” “plan,” “anticipate,” “objective,” “goal,” and similar expressions identify forward-looking statements. Forward-looking statements include, but are not limited to, statements regarding offsetting high raw material costs, adequacy of income tax provisions, refinancing of debt, adequacy of cash flows, effects of acquisitions and dispositions, adequacy of provisions for environmental liabilities, financial strategies and the results expected from them, and producing improvements in earnings. Such forward-looking statements are based on current expectations, estimates and projections about our industry, management’s beliefs and certain assumptions made by management. Such information includes, without limitation, discussions as to estimates, expectations, beliefs, plans, strategies and objectives concerning our future financial and operating performance. These statements are not guarantees of future performance and are subject to certain risks, uncertainties and assumptions that are difficult to predict. Therefore, actual results may differ materially from those expressed or forecast in such forward-looking statements. Such risks and uncertainties include, without limitation: availability and pricing of raw materials; success of new product development and introduction; ability to maintain or increase productivity levels; international, national and local economic and market conditions; fluctuations in obligations and earnings of pension and postretirement benefit plans; ability to maintain market share; pricing pressures and demand for products; continued strength of our paperboard-based engineered carriers and composite can operations; anticipated results of restructuring activities; resolution of income tax contingencies; ability to successfully integrate newly acquired businesses into the Company’s operations; currency stability and the rate of growth in foreign markets; use of financial instruments to hedge foreign exchange, interest rate and commodity price risk; actions of government agencies; loss of consumer confidence; and, economic disruptions resulting from terrorist activities.

 

36


 

Consolidated Balance Sheets

Sonoco Products Company and Subsidiaries

                 
(Dollars and shares in thousands)        
At December 31   2003
  2002
                 
Assets
               
Current Assets
               
Cash and cash equivalents
  $ 84,854     $ 31,405  
Trade accounts receivable, net of allowances of $8,199 in 2003 and $8,335 in 2002
    320,676       314,429  
Other receivables
    33,066       32,724  
Inventories
           
Finished and in process
    109,080       118,512  
Materials and supplies
    143,116       126,042  
Prepaid expenses
    33,751       23,726  
Deferred income taxes
    30,722       16,429  
 
   
 
     
 
 
 
    755,265       663,267  
Property, Plant and Equipment, Net
    923,569       975,368  
Goodwill
    383,954       359,418  
Other Assets
    457,845       438,386  
 
   
 
     
 
 
Total Assets
  $ 2,520,633     $ 2,436,439  
 
   
 
     
 
 
Liabilities and Shareholders’ Equity
               
Current Liabilities
               
Payable to suppliers
  $ 239,300     $ 248,640  
Accrued expenses and other
    188,092       144,801  
Accrued wages and other compensation
    23,250       25,016  
Notes payable and current portion of long-term debt
    201,367       134,500  
Taxes on income
    27,585       5,639  
 
   
 
     
 
 
 
    679,594       558,596  
Long-term Debt
    473,220       699,346  
Pension and Other Postretirement Benefits
    137,494       121,176  
Deferred Income Taxes and Other
    216,165       189,896  
Commitments and Contingencies
               
Shareholders’ Equity
               
Serial preferred stock, no par value
Authorized 30,000 shares
0 shares issued and outstanding as of December 31, 2003 and 2002
               
Common shares, no par value
Authorized 300,000 shares
97,217 and 96,640 shares outstanding of which 96,969 and 96,380
    are issued as of December 31, 2003 and 2002, respectively
    7,175       7,175  
Capital in excess of stated value
    337,136       324,295  
Accumulated other comprehensive loss
    (136,091 )     (212,164 )
Retained earnings
    805,940       748,119  
 
   
 
     
 
 
Total Shareholders’ Equity
    1,014,160       867,425  
 
   
 
     
 
 
Total Liabilities and Shareholders’ Equity
  $ 2,520,633     $ 2,436,439  
 
   
 
     
 
 

The Notes beginning on page 41 are an integral part of these financial statements.

SONOCO 2003 ANNUAL REPORT 37

 


 

Consolidated Statements of Income

Sonoco Products Company and Subsidiaries

                         
(Dollars and shares in thousands except per share data)            
Years ended December 31   2003
  2002
  2001
                         
Net sales
  $ 2,758,326     $ 2,701,419     $ 2,464,445  
Cost of sales
    2,259,887       2,178,778       1,953,595  
Selling, general and administrative expenses
    289,839       276,579       251,279  
Other expense, net
    50,056       10,409       51,175  
 
   
 
     
 
     
 
 
Income before interest and taxes
    158,544       235,653       208,396  
Interest expense
    52,399       54,196       52,217  
Interest income
    (2,188 )     (1,649 )     (3,800 )
 
   
 
     
 
     
 
 
Income before income taxes
    108,333       183,106       159,979  
Provision for income taxes
    37,698       65,075       77,269  
 
   
 
     
 
     
 
 
Income before equity in earnings of affiliates/minority interest in subsidiaries
    70,635       118,031       82,710  
Equity in earnings (loss) of affiliates/minority interest in subsidiaries
    7,543       7,437       (1,214 )
 
   
 
     
 
     
 
 
Income from continuing operations
    78,178       125,468       81,496  
Income from discontinued operations, net of income tax
    60,771       9,848       10,113  
Net income
  $ 138,949     $ 135,316     $ 91,609  
 
   
 
     
 
     
 
 
Average common shares outstanding:
                       
Basic
    96,819       96,373       95,370  
Assuming exercise of options
    310       805       437  
Diluted
    97,129       97,178       95,807  
 
   
 
     
 
     
 
 
Per common share                        
Net income                        
Basic
  $ 1.44     $ 1.40     $ .96  
Diluted
  $ 1.43     $ 1.39     $ .96  
Cash dividends — common
  $ .84     $ .83     $ .80  
 
   
 
     
 
     
 
 

The Notes beginning on page 41 are an integral part of these financial statements.

38

 


 

Consolidated Statements of Changes
in Shareholders’ Equity

Sonoco Products Company and Subsidiaries

                                                 
                                    Accumulated    
                            Capital in   Other    
(Dollars and shares   Comprehensive   Common Shares   Excess of   Comprehensive   Retained
in thousands)
  Income (Loss)
  Outstanding
  Amount
  Stated Value
  Loss
  Earnings
January 1, 2001
            95,006     $ 7,175     $ 289,657     $ (172,403 )   $ 677,042  
Net income
  $ 91,609                                       91,609  
Other comprehensive income (loss):
                                               
Translation loss
    (8,827 )                                        
Minimum pension liability adjustment, net of tax
    (15,914 )                                        
Other
    (825 )                                        
 
   
 
                                         
Other comprehensive loss
    (25,566 )                             (25,566 )        
 
   
 
                                         
Comprehensive income
  $ 66,043                                          
 
   
 
                                         
Cash dividends
                                            (76,080 )
Exercise of stock options
            800               14,043                  
Shares repurchased
            (93 )             (2,055 )                
Other
                            700                  

December 31, 2001
            95,713       7,175       302,345       (197,969 )     692,571  
Net income
  $ 135,316                                       135,316  
Other comprehensive income (loss):
                                               
Translation gain
    15,833                                          
Minimum pension liability adjustment, net of tax
    (30,921 )                                        
Other
    893                                          
     
                                         
Other comprehensive loss
    (14,195 )                             (14,195 )        
     
                                         
Comprehensive income
  $ 121,121                                          
     
                                         
Cash dividends
                                            (79,768 )
Exercise of stock options
            927               21,618                  
Other
                            332                  

December 31, 2002
            96,640       7,175       324,295       (212,164 )     748,119  
Net income
  $ 138,949                                       138,949  
Other comprehensive income (loss):
                                               
Translation gain
    77,903                                          
Minimum pension liability adjustment, net of tax
    (3,403 )                                        
Other
    1,573                                          
     
                                         
Other comprehensive income
    76,073                               76,073          
     
                                         
Comprehensive income
  $ 215,022                                          
     
                                         
Cash dividends
                                            (81,128 )
Exercise of stock options
            577               8,752                  
Other
                            4,089                  

December 31, 2003
            97,217     $ 7,175     $ 337,136     $ (136,091 )   $ 805,940  

The Notes beginning on page 41 are an integral part of these financial statements.

SONOCO 2003 ANNUAL REPORT 39

 


 

Consolidated Statements of Cash Flows

Sonoco Products Company and Subsidiaries

                         
(Dollars in thousands)            
Years ended December 31
  2003
  2002
  2001
Cash Flows from Operating Activities
                       
Net income
  $ 138,949     $ 135,316     $ 91,609  
Adjustments to reconcile net income to net cash provided
                       
by operating activities
                       
Restructuring reserve (noncash)
    8,381       360       16,919  
Depreciation, depletion and amortization
    163,234       159,256       158,574  
Equity in (earnings) loss of affiliates/minority interest in subsidiaries
    (7,543 )     (7,437 )     1,214  
Cash dividends from affiliated companies
    11,327       3,626       7,925  
Loss on disposition of assets
    1,228       100       7,116  
Gain on sale of High Density Film business
    (49,433 )                
Deferred taxes
    11,175       27,956       22,005  
Changes in assets and liabilities, net of effects from acquisitions, dispositions, assets held for sale and foreign currency adjustments
                       
Receivables
    5,324       (22,214 )     57,255  
Inventories
    (10,117 )     19,307       23,438  
Prepaid expenses
    (7,955 )     8,281       (2,870 )
Payables and taxes
    70,727       49,788       (20,301 )
Other assets and liabilities
    (3,459 )     (102,894 )     1,457  
 
   
 
     
 
     
 
 
Net cash provided by operating activities
    331,838       271,445       364,341  
Cash Flows from Investing Activities
                       
Purchase of property, plant and equipment
    (113,574 )     (123,959 )     (101,983 )
Cost of acquisitions, exclusive of cash
    (6,232 )     (8,500 )     (273,187 )
Proceeds from the sale of assets
    2,709       8,036       6,902  
Proceeds from sale of High Density Film business
    81,177                  
Investments in affiliates
                    (3,600 )
 
   
 
     
 
     
 
 
Net cash used by investing activities
    (35,920 )     (124,423 )     (371,868 )
Cash Flows from Financing Activities
                       
Proceeds from issuance of debt
    20,715       11,620       259,224  
Principal repayment of debt
    (120,287 )     (9,991 )     (24,476 )
Net (decrease) increase in commercial paper borrowings
    (65,500 )     (92,500 )     (174,000 )
Net (decrease) increase in bank overdrafts
    (8,075 )     (2,924 )     11,560  
Cash dividends — common
    (81,128 )     (79,768 )     (76,080 )
Common shares acquired
                    (2,055 )
Common shares issued
    8,752       21,618       14,043  
 
   
 
     
 
     
 
 
Net cash (used) provided by financing activities
    (245,523 )     (151,945 )     8,216  
Effects of Exchange Rate Changes on Cash
    3,054       198       222  
 
   
 
     
 
     
 
 
(Decrease) Increase in Cash and Cash Equivalents
    53,449       (4,725 )     911  
Cash and cash equivalents at beginning of year
    31,405       36,130       35,219  
 
   
 
     
 
     
 
 
Cash and cash equivalents at end of year
  $ 84,854     $ 31,405     $ 36,130  
 
   
 
     
 
     
 
 
Supplemental Cash Flow Disclosures
                       
Interest paid
  $ 50,079     $ 44,823     $ 50,551  
Income taxes paid, net of refunds
  $ 27,182     $ 44,682     $ 49,035  
Value of stock issued for acquisition
  $ 2,700                  
 
   
 
     
 
     
 
 

The Notes beginning on page 41 are an integral part of these financial statements.

40

 


 

Notes to Consolidated Financial Statements
(Dollars in thousands except per share data)

Sonoco Products Company and Subsidiaries

     The following notes are an integral part of the Consolidated Financial Statements. The accounting principles followed by the Company appear in bold type.

1. Basis of Presentation

     The Consolidated Financial Statements include the accounts of Sonoco and its majority-owned subsidiaries (the Company or Sonoco) after elimination of inter-company accounts and transactions. Investments in affiliated companies in which the Company owns 20% to 50% and is able to exercise significant influence, but not control, are accounted for by the equity method of accounting (equity investments). Income applicable to equity investments is reflected as “Equity in earnings (loss) of affiliates/minority interest in subsidiaries” in the Consolidated Statements of Income. Investments related to equity in affiliates are included in “Other Assets” in the Company’s Consolidated Balance Sheets and totaled $100,427 and $90,866 for the years ended December 31, 2003 and 2002, respectively.

     The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amount of assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.

     The Company records revenue when title and risk of ownership pass to the customer and when persuasive evidence of an arrangement exists, delivery has occurred or services have been rendered, the seller’s price to the buyer is fixed or determinable, and when collectibility is reasonably assured.

     Certain prior year amounts in the Consolidated Balance Sheets at December 31, 2002, have been reclassified to conform to the current year presentation. Additionally, during 2003, the Company reclassified shipping and handling costs related to third party shipments from “Net sales” to “Cost of sales” on the Consolidated Statements of Income for all years. These reclassifications increased net sales and cost of sales by the same amount, and therefore, did not affect reported net income.

     During the fourth quarter of 2003, the Company completed the sale of its High Density Film business to Hilex Poly Co., LLC, Los Angeles, Calif. Operating results of this business have been presented for all years as “Income from discontinued operations, net of income taxes” in the Company’s Consolidated Statements of Income. Items related to the Consolidated Statements of Income have been restated to reflect the reclassification of the High Density Film business as discontinued operations.

2. Acquisitions/Dispositions/Joint Ventures

     The Company completed four acquisitions during 2003, with an aggregate cost of approximately $11,077 in cash, assumption of debt, relief of notes receivable and issuance of common stock. In connection with these acquisitions, the Company recorded fair value of identified intangibles of $3,150, goodwill of $2,897 and other net tangible assets of $5,030. Acquisitions in the Company’s Industrial Packaging segment included an engineered carriers manufacturer in Australia; a recovered paper operation in Savannah, Ga.; and certain assets of a wooden reel manufacturer in Canada and the United States. In addition, the Company increased its ownership interest in a manufacturer of rotogravure cylinders in Charlotte, N.C., in the Company’s Consumer Packaging segment.

     Pro forma information is not provided for 2003 acquisitions, as the impact of these acquisitions is immaterial to the results of the Company.

     During 2003, the Company decided to divest itself of the High Density Film business in order to redirect the value of those assets to primary growth vehicles that will enhance the opportunity to increase total returns to shareholders and significantly reduce the Company’s exposure to highly cyclical resin markets. In December 2003, the Company completed this divestiture by selling the business to Hilex Poly Co., LLC, Los Angeles, Calif., for a price of approximately $119,100, including approximately $81,100 in cash, subject to final determination of net working capital; $28,000 in subordinated notes bearing a 4.95% interest rate maturing in 10 years; and, a $10,000 nonvoting cumulative preferred instrument yielding 10%. This transaction resulted in a gain of $63,112 ($49,433 after tax). Operating results of this business have been presented for all periods as “Income from discontinued operations, net of income tax” in the Company’s Consolidated Statements of Income.

     The Company completed three acquisitions during 2002, with an aggregate cost of approximately $8,500 in cash. In connection with these acquisitions, the Company recorded fair value of identified intangibles of $6,025, goodwill of $1,725 and other net tangible assets of $750. Acquisitions included certain assets from Republic Paperboard Company, LLC, and the related Republic Resource Control, LLC; Texas Reel Company’s plywood reel operations in Sherman, Texas; and, Coonrod Reel Company’s nailed wooden reel operation in Bonham, Texas. All of these acquisitions were in the Company’s Industrial Packaging segment.

     The Company completed 10 acquisitions during 2001, with an aggregate cost of approximately $273,000 in cash. In connection with these acquisitions, the Company recorded approximate fair value of identified intangibles of $27,000, goodwill of $138,000, and other net tangible assets of $108,000. Acquisitions in the Company’s

SONOCO 2003 ANNUAL REPORT 41

 


 

Notes to Consolidated Financial Statements (Dollars in thousands except per share data)

Industrial Packaging segment included a lightweight paperboard company with operations in DePere, Wis., and Menasha, Wis.; a plywood reel operation in Helenwood, Tenn.; a paper-based textile tube converting facility in Kaiping, China; a paper-based core and tube operation in the United Kingdom; a paper-based core and tube facility in Sint-Denijs, Belgium; an engineered carriers operation in Cartersville, Ga.; and a paper mill in Hutchinson, Kan. Acquisitions in the Company’s Consumer Packaging segment included assets of a packaging services operation in Hemel Hempstead, England, U.K., and a steel easy-open closure operation headquartered in North Canton, Ohio. The Company also acquired a manufacturer of paper-based tubes, cores and composite cans headquartered in Neenah, Wis. Approximately 80% of this operation is included in the Industrial Packaging segment and 20% in the Consumer Packaging segment.

     The Company has accounted for all of its acquisitions as purchases and, accordingly, has included their results of operations in consolidated net income from the date of acquisition.

3. Restructuring Programs

     Effective January 1, 2003, the Company adopted Financial Accounting Standards No. 146, ‘Accounting for Costs Associated with Exit or Disposal Activities’ (FAS 146), which nullifies Emerging Issues Task Force Issue No. 94-3 (Issue 94-3), ‘Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring).’ FAS 146 requires that a liability for a cost associated with an exit or disposal activity be recognized when the liability is incurred. Under Issue 94-3, a liability for an exit cost, as defined in Issue 94-3, was recognized at the date of an entity’s commitment to an exit plan. The provisions of FAS 146 are effective for exit or disposal activities that are initiated after December 31, 2002. The adoption of FAS 146 did not have a material effect on the Company’s financial statements except for the timing of the recognition of costs associated with exit or disposal activities.

     Due to the sale of the High Density Film business in December 2003, restructuring charges have been restated to exclude any costs incurred by the High Density Film business, as such charges have been included in “Income from discontinued operations, net of income taxes” on the Consolidated Statements of Income.

     During 2003, the Company recognized restructuring charges, net of adjustments, of $50,056 ($35,329 after tax). Of these charges, $33,219 was attributed to the Industrial Packaging segment, $9,804 was related to the Consumer Packaging segment and $7,033 was associated with Corporate. None of these charges has been allocated to the segments’ operating results. These restructuring charges, net of adjustments, consisted of severance and termination benefits of $37,733, asset impairment charges of $8,381 and other exit costs of $3,942, primarily associated with lease termination and other miscellaneous plant closing costs. The Company expects to recognize an additional cost of approximately $16,000 pretax in the future associated with these 2003 actions. The Company also expects to announce, in 2004, the closing of an additional five to ten plants. The costs associated with the future plant closings have not yet been determined. Remaining charges associated with the 2003 activities will be recorded in future periods in accordance with the guidelines of FAS 146.

     During 2003, the Company also recorded restructuring charges of $1,455 after tax related to affiliates/minority interest in subsidiaries. The restructuring charges are included in “Equity in earnings (loss) of affiliates/minority interest in subsidiaries” in the Company’s Consolidated Statements of Income.

     During 2002, the Company recognized restructuring charges, net of adjustments, of $10,409 ($6,663 after tax). Additionally, the Company’s High Density Film business, which was divested in 2003, incurred restructuring charges of $2,238 pretax ($1,432 after tax). The 2002 restructuring charges, including the High Density Film business charges, were primarily related to four U.S. plant closings in the Consumer Packaging segment, one U.S. plant closing in the Industrial Packaging segment and severance costs associated with plant consolidations in Europe. These restructuring charges, net of adjustments, consisted of severance and termination benefits of $10,532, asset impairment charges of $360, and other exit costs of $1,755, consisting of building lease termination charges and other miscellaneous costs.

     During 2001, the Company recognized restructuring charges, net of adjustments, of $51,402 ($35,241 after tax). Additionally, the Company’s High Density Film business, which was divested in 2003, incurred restructuring charges of $2,149 pretax ($1,375 after tax). The 2001 restructuring charges, including the High Density Film business charges, consisted of severance and termination benefits of $27,265, asset impairment charges of $16,919, and other exit costs of $9,367 (consisting of building lease termination charges of $7,715 and other miscellaneous charges of $1,652).

     Affiliates of the Company accounted for under the equity method of accounting recorded restructuring charges of $9,986 ($6,591 after tax) during 2001. These charges included the closing of two plant locations and other miscellaneous restructuring activities and are included in “Equity in earnings (loss) of affiliates/minority interest in subsidiaries” in the Consolidated Statements of Income.

     The 2003, 2002 and 2001 restructuring plans included a global reduction of approximately 880 salaried positions (approximately 510 in the United States) and approximately 1,330 hourly positions (approximately 990 in the United States), and the closure of 29 plant locations. As of December 31, 2003, 23 plant locations have been closed, and approximately 1,960 employees have been terminated (approximately 820 salaried and 1,140 hourly).

     The following table sets forth the activity in the restructuring accrual included in “Accrued expenses and other”

42

 


 

on the Consolidated Balance Sheets. Restructuring charges are included in “Other expense, net” in the Consolidated Statements of Income. In accordance with the agreement of sale for the High Density Film business, the liability associated with the restructuring has been retained by the Company and is, therefore, included in the table below:

                                 
 
Severance and
        Other    
    Termination   Asset   Exit    
    Benefits   Impairment   Costs   Total
   
 
 
 
Liability, December 31, 2000
  $ 1,100                     $ 1,100  
 
   
 
     
 
     
 
     
 
 
2001 Charges
    30,614     $ 17,889     $ 13,682       62,185  
Cash payments
    (14,431 )             (3,143 )     (17,574 )
Asset impairment (noncash)
            (16,919 )             (16,919 )
Reclassifications to pension liability
    (5,180 )                     (5,180 )
Adjustments
    (3,349 )     (970 )     (4,315 )     (8,634 )
 
   
 
     
 
     
 
     
 
 
Liability, December 31, 2001
    8,754               6,224       14,978  
 
   
 
     
 
     
 
     
 
 
2002 Charges
    11,032       383       1,885       13,300  
Cash payments
    (6,848 )             (2,765 )     (9,613 )
Asset impairment (noncash)
            (360 )             (360 )
Reclassifications to pension liability
    (3,276 )                     (3,276 )
Adjustments
    (500 )     (23 )     (130 )     (653 )
 
   
 
     
 
     
 
     
 
 
Liability, December 31, 2002
    9,162               5,214       14,376  
 
   
 
     
 
     
 
     
 
 
2003 Charges
    40,526       8,709       3,142       52,377  
Cash payments
    (21,953 )             (2,970 )     (24,923 )
Asset impairment (noncash)
            (8,381 )             (8,381 )
Reclassifications to pension liability
    (10,234 )                     (10,234 )
Adjustments
    (2,793 )     (328 )     1,000       (2,121 )
 
   
 
     
 
     
 
     
 
 
Liability, December 31, 2003
  $ 14,708     $       $ 6,386     $ 21,094  
 
   
 
     
 
     
 
     
 
 

     The Company expects to pay the remaining restructuring costs, with the exception of ongoing pension subsidies and certain building lease termination expenses, by the end of 2004, using cash generated from operations.

     During 2003, the Industrial Packaging segment recognized writeoffs of impaired equipment and facilities held for disposal of $5,212 and $1,409, respectively, attributed to the closing of four plant locations. Additionally, the Consumer Packaging segment recognized writeoffs of impaired equipment of $1,760 related to the closing of one plant location. Impaired assets were written down to the lower of carrying amount or fair value, less estimated costs to sell, if applicable.

     During 2002, the Company recognized writeoffs of impaired equipment in the Industrial Packaging segment of $299 attributed to the closing of a plant location. Additionally, the Company recognized net-writeoffs of impaired equipment in the Consumer Packaging segment of $61 related to adjustments to previously recorded impaired equipment charges.

     Asset impairment charges included in the 2001 restructuring charges resulted from the writeoff/down of assets associated with 13 plant location closings and nine other plant locations impacted by the restructuring.

Impaired assets were written down to the lower of carrying amount or fair value, less estimated costs to sell, if applicable. The Industrial Packaging segment recognized writeoffs/downs of impaired facilities and equipment of $5,478 and writeoffs/downs of facilities and equipment held for sale of $1,214. The Consumer Packaging segment recognized writeoffs/downs of impaired facilities and equipment of $10,227.

The effect of suspending depreciation on assets held for disposition was not material to the Consolidated Statements of Income for the years ended December 31, 2003, 2002 and 2001.

4. Discontinued Operations

     The financial statements for prior years have been restated to report the revenues and expenses of the components of the Company that were disposed of separately as discontinued operations. Income from discontinued operations for 2003, 2002 and 2001 represents the results of operations of the Company’s High Density Film business, which was sold in December 2003. See Note 2 for a discussion of this disposition.

     The following table sets forth the operating results for the business unit, which was previously reported in the Company’s Consumer Packaging segment:

                         
    2003
  2002
  2001
Net sales
  $ 198,759     $ 191,950     $ 217,742  
Operating income before income taxes
    17,758       15,504       15,802  
Gain on sale
    63,112                  
Income tax expense
    (20,099 )     (5,656 )     (5,689 )
 
   
 
     
 
     
 
 
Income from discontinued operations
  $ 60,771     $ 9,848     $ 10,113  
Income from discontinued operations-per diluted share
  $ .63     $ .10     $ .11  
 
   
 
     
 
     
 
 

     No interest expense or income was allocated to this business unit.

     The Company has no material continuing involvement in the management or operations of the divested business.

5. Cash and Cash Equivalents

     Cash equivalents are composed of highly liquid investments with an original maturity of three months or less and are recorded at market. At December 31, 2003 and 2002, outstanding checks in excess of bank deposits totaling $20,433 and $30,033, respectively, were included in “Payable to suppliers” on the Consolidated Balance Sheets. In addition, outstanding payroll checks of $2,415 and $890 in 2003 and 2002, respectively, were included in “Accrued wages and other compensation” on the Consolidated Balance Sheets.

6. Inventories

     Inventories are stated at the lower of cost or market. The last-in, first-out (LIFO) method was used to determine costs of approximately 26% of total inventories at December 31, 2003 and 2002. The remaining inventories are determined on the first-in, first-out (FIFO) method.

SONOCO 2003 ANNUAL REPORT 43

 


 

Notes to Consolidated Financial Statements (Dollars in thousands except per share data)

     If the FIFO method of accounting had been used for all inventories, total inventory would have been higher by $10,462 in 2003, and $10,284 in 2002.

7. Property, Plant and Equipment

     Plant assets represent the original cost of land, buildings and equipment, less depreciation, computed under the straight-line method, over the estimated useful life of the asset, and are reviewed for impairment whenever events indicate the carrying value may not be recoverable.

     Equipment lives range from three to 11 years, buildings from 15 to 40 years.

     Timber resources are stated at cost. Depletion is charged to operations based on the number of units of timber cut during the year.

     Depreciation and depletion expense amounted to $148,843 in 2003, $143,215 in 2002, and $132,814 in 2001. Depreciation expense amounted to $9,696 for 2003, $13,333 for 2002, and $13,865 for 2001 for the High Density Film business which have been reclassified as discontinued operations. Details at December 31 are as follows:

                 
    2003
  2002
Land
  $ 46,432     $ 44,285  
Timber resources
    36,392       35,672  
Buildings
    345,296       335,450  
Machinery and equipment
    1,806,181       1,833,141  
Construction in progress
    57,248       62,722  
 
   
 
     
 
 
 
    2,291,549       2,311,270  
 
   
 
     
 
 
Accumulated depreciation and depletion
    (1,367,980 )     (1,335,902 )
 
   
 
     
 
 
Property, plant and equipment, net
  $ 923,569     $ 975,368  
 
   
 
     
 
 

     Estimated costs for completion of authorized capital additions under construction totaled approximately $58,349 at December 31, 2003.

     Certain properties and equipment are leased under noncancelable operating leases. Future minimum rentals under noncancelable operating leases with terms of more than one year are as follows: 2004 — $24,100, 2005 —$19,500, 2006 — $15,000, 2007 — $12,700, 2008 — $9,700, and 2009 and thereafter — $22,300. Total rental expense under operating leases was approximately $34,000 in 2003, $31,700 in 2002, and $36,510 in 2001.

     Research and development costs charged to expense were $14,225 in 2003, $13,018 in 2002, and $11,851 in 2001.

8. Goodwill and Intangible Assets

Goodwill

     During the first quarter of 2002, the Company adopted Statement of Financial Accounting Standards No. 142 ‘Goodwill and Other Intangible Assets’ (FAS 142). Under FAS 142, purchased goodwill and intangible assets with indefinite lives are not amortized, but instead tested for impairment at least annually. The Company completed its transitional goodwill impairment testing required by FAS 142 during the second quarter of 2002 and its annual goodwill impairment testing required by FAS 142 during the third quarter of 2002 and 2003. Based on this impairment testing, no adjustment to the recorded goodwill balance was necessary.

     The following table sets forth the reconciliation of net income and earnings per share information for the years ended December 31, 2003, 2002 and 2001, adjusted for the non-amortization provisions of FAS 142:

                         
    2003
  2002
  2001
Reported net income
  $ 138,949     $ 135,316     $ 91,609  
Add: Goodwill amortization, after tax
                    9,094  
 
   
 
     
 
     
 
 
Adjusted net income
  $ 138,949     $ 135,316     $ 100,703  
     
     
     
 
                         
    2003   2002   2001
 
   
 
     
 
     
 
 
Reported basic earnings per share
  $ 1.44     $ 1.40     $ .96  
Adjusted basic earnings per share
    1.44       1.40       1.06  
Reported diluted earnings per share
    1.43       1.39       .96  
Adjusted diluted earnings per share
    1.43       1.39       1.05  
 
   
 
     
 
     
 
 

 


 

     The changes in the carrying amount of goodwill for the year ended December 31, 2003, are as follows:

                         
    Consumer   Industrial    
    Packaging   Packaging    
    Segment
  Segment
  Total
Balance as of January 1, 2003
  $ 148,093     $ 211,325     $ 359,418  
Goodwill purchase price adjustments
    (168 )     (37 )     (205 )
Goodwill on 2003 acquisitions
    1,602       1,295       2,897  
Foreign currency translation
    12,678       9,166       21,844  
 
   
 
     
 
     
 
 
Balance as of December 31, 2003
  $ 162,205     $ 221,749     $ 383,954  
 
   
 
     
 
     
 
 

Intangible Assets

                 
    2003
  2002
Amortizable intangibles — Gross cost
               
Patents
  $ 3,268     $ 3,268  
Customer lists
    38,223       37,025  
Land use rights
    5,873       5,873  
Supply agreements
    5,261       4,261  
Other
    6,404       3,185  
 
   
 
     
 
 
Total gross cost
    59,029       53,612  
Accumulated amortization
               
Patents
    (2,564 )     (2,285 )
Customer lists
    (4,630 )     (2,354 )
Land use rights
    (1,963 )     (1,782 )
Supply agreements
    (3,715 )     (2,609 )
Other
    (2,756 )     (1,744 )
 
   
 
     
 
 
Total accumulated amortization
    (15,628 )     (10,774 )
Net amortizable intangibles
  $ 43,401     $ 42,838  
 
   
 
     
 
 

44

 


 

     The approximate amortization expense for the next five years is $3,800 in 2004, $3,800 in 2005, $3,500 in 2006, $3,200 in 2007 and $3,000 in 2008.

     As discussed in Note 2, the Company recorded $3,150 of identifiable intangibles mainly related to non-compete agreements in connection with 2003 acquisitions. These agreements will be amortized over a five-year period and will have no residual value at the end of the amortization period. The Company recorded $6,025 of identifiable intangible assets related to the fair value of customer lists in connection with a 2002 acquisition. These customer lists will be amortized over a period of 15 years and will have no residual value at the end of the amortization period.

     The Company has no identified intangibles with indefinite lives. Intangible assets are included in “Other Assets” on the Company’s Consolidated Balance Sheets.

9. Debt

     Debt at December 31 was as follows:

                 
    2003
  2002
Commercial paper, average rate of 1.76% in 2002
  $ 0     $ 65,500  
6.5% debentures due November 2013
    248,861       248,745  
7.0% debentures due November 2004
    149,681       149,977  
6.75% debentures due November 2010
    99,880       99,863  
5.875% debentures due November 2003
    0       99,945  
9.2% debentures due August 2021
    41,305       41,305  
6.125% IRBs due June 2025
    34,627       34,603  
6.0% IRBs due April 2026
    34,297       34,265  
Foreign denominated debt, average rate
of 6.0% in 2003 and 8.9% in 2002
    49,875       40,363  
Other notes
    16,061       19,280  
 
   
 
     
 
 
Total debt
    674,587       833,846  
Less current portion and short-term notes
    201,367       134,500  
 
   
 
     
 
 
Long-term debt
  $ 473,220     $ 699,346  
 
   
 
     
 
 

     The Company has authorized a commercial paper program totaling $450,000 and has fully committed bank lines of credit supporting the program by a like amount. These bank lines expire in 2004, but may be extended by the Company into 2005 under a term-out option. Accordingly, commercial paper borrowings are classified as long-term debt. It is management’s intent to indefinitely maintain line of credit agreements supporting the commercial paper program. Additionally, the Company has $150,000 of 7.0% bonds maturing in 2004. The bonds are expected to be refinanced with floating rate debt.

     Certain of the Company’s debt agreements impose restrictions with respect to the maintenance of financial ratios and the disposition of assets. The most restrictive covenant currently requires that net worth at the end of each fiscal quarter be greater than $758,900, increased by 25% of net income after March 30, 2003, and decreased by stock purchases after July 9, 2003. Based on this calculation, the Company’s net worth was $229,000 above the minimum level of $786,000, required under this covenant as of December 31, 2003. On November 1, 2002, the Company amended its U.S. commercial paper backup credit agreement to exclude from the above net worth covenant any charge to shareholders’ equity arising from minimum pension liability adjustments for its U.S. defined benefit pension plan. At December 31, 2003, no such charge existed for U.S. plans.

     In addition to the committed availability under the commercial paper program, unused short-term lines of credit for general Company purposes at December 31, 2003, were approximately $101,990, with interest at mutually agreed-upon rates.

     The approximate principal requirements of debt maturing in the next five years are: 2004 — $201,367, 2005 — $2,653, 2006 — $1,550, 2007 — $1,421, and 2008 — $865.

10. Financial Instruments

     The following table sets forth the carrying amounts and fair values of the Company’s significant financial instruments where the carrying amount differs from the fair value.

                                 
    December 31, 2003
  December 31, 2002
    Carrying
  Fair
  Carrying
  Fair
 
  Amount of   Value of   Amount of   Value of
 
  Liability   Liability   Liability   Liability
   
 
 
 
Long-term debt
  $ 473,220     $ 526,693     $ 699,346     $ 772,071  

     The fair value of cash and cash equivalents, short-term debt and long-term variable-rate debt approximates fair value. The fair value of long-term debt is based on quoted market prices or by discounting future cash flows using interest rates available to the Company for issues with similar terms and average maturities.

     The Company records derivatives based on Financial Accounting Standards No. 133, ‘Accounting for Derivative Instruments and Hedging Activities’ (FAS 133), and related amendments. This Statement requires that all derivatives be recognized as assets or liabilities in the balance sheet and measured at fair value. Changes in the fair value of derivatives are recognized in either net income or in other comprehensive income, depending on the designated purpose of the derivative.

     The Company uses derivatives from time to time to manage the cost of certain raw materials, to mitigate exposure to foreign currency fluctuation and to manage its exposure to fixed and variable interest rates within acceptable limits. The Company purchases commodities such as recovered paper, metal and energy generally at market or fixed prices that are established with the vendor as part of the purchase process for quantities expected to be consumed in the ordinary course of business. The Company may enter into commodity futures or swaps to reduce the effect of price fluctuation. In addition, the Company may use foreign currency forward contracts and other risk management instruments to manage exposure to changes in foreign currency cash flows and the translation of monetary assets and liabilities on the Company’s financial statements. The Company uses published market prices or estimated values based on current price quotes and a discounted cash flow model to estimate the fair market value of the derivatives.

     In 2003, the Company entered into certain cash flow hedges to mitigate exposure to commodity and foreign exchange risks in 2003, out through mid-2006. The fair

SONOCO 2003 ANNUAL REPORT 45

 


 

Notes to Consolidated Financial Statements (Dollars in thousands except per share data)

market value of these derivatives as of December 31, 2003, was $1,641 on a tax adjusted basis and will be reclassified to earnings in the same periods the forecast purchases or payments affect earnings. Based on the current amount of the derivative loss in other comprehensive income, $857 after tax will be reclassified to income in 2004. As a result of the high correlation between the hedged instruments and the underlying transactions, ineffectiveness did not have a material impact on the Company or on its Consolidated Statements of Income for the years ended December 31, 2003 and 2002.

11. Investment in Life Insurance

     Prior to 2002, corporate-owned life insurance (COLI) policies were used by the Company to aid in the financing of employee benefits and were recorded net of policy loans in “Other Assets” on the Consolidated Balance Sheets. The net pretax cost of COLI, including interest expense and excluding 2001 policy surrender charges of $7,026, was $1,397 in 2001, and is included in “Selling, general and administrative expenses” in the Company’s Consolidated Statements of Income. The related COLI interest expense was $3,043 in 2001. Legislation was enacted in 1996 that began phasing out the tax deductibility of this interest. Accordingly, no deduction was taken in 2001 for interest on policy loans. In April 2001, the Company surrendered its COLI policies as a result of a settlement with the IRS over deductibility of COLI loan interest. The surrender of these policies resulted in additional income taxes of $11,295 and other costs of $7,026 in 2001. Other costs are included in “Other expense, net” in the Company’s 2001 Consolidated Statements of Income.

12. Stock Plans

     The Company has stock option plans under which common shares are reserved for sale to certain employees and nonemployee directors. Options granted under the plans were at the market value of the shares at the date of grant. Options are generally exercisable one year after the date of grant and expire 10 years after the date of grant. There were 4,413,407 shares reserved for future grants at December 31, 2003.

     On December 31, 1998, the Company granted special one-time Centennial stock options of 100 shares to substantially all of its employees. These options are exercisable at the closing price of the shares on December 31, 1998, and expire after six years. A total of 890,900 options granted under the Centennial Share Program were outstanding at December 31, 2003.

     A summary of the status of the Company’s stock option plans is presented below:

                 
    Option   Weighted-
    Shares
  Average Price
2001
               
Outstanding at beginning of year
    9,955,843     $ 24.31  
Granted
    1,748,603     $ 23.83  
Exercised
    (832,498 )   $ 17.16  
Canceled
    (381,976 )   $ 28.81  
Outstanding at end of year
    10,489,972     $ 24.63  
Options exercisable at end of year
    8,712,119     $ 24.87  
 
   
 
     
 
 
2002
               
Granted
    1,511,474     $ 25.25  
Exercised
    (945,321 )   $ 19.14  
Canceled
    (180,499 )   $ 29.21  
Outstanding at end of year
    10,875,626     $ 25.12  
Options exercisable at end of year
    9,415,202     $ 25.10  
     
     
 
2003
               
Granted
    1,419,694     $ 21.19  
Exercised
    (438,470 )   $ 20.96  
Canceled
    (518,209 )   $ 24.59  
Outstanding at end of year
    11,338,641     $ 24.81  
Options exercisable at end of year
    9,943,286     $ 25.32  
 
   
 
     
 
 

     The weighted-average fair value of options granted was $4.85, $6.62 and $6.43 in 2003, 2002 and 2001, respectively.

     The following tables summarize information about stock options outstanding and stock options exercisable at December 31, 2003:

                         
    Options Outstanding
            Weighted-   Weighted-
            Average   Average
Range of   Number   Remaining   Exercise
Exercise Prices
  Outstanding
  Contractual Life
  Price
$17.25- $22.88
    3,521,091     5.8 years   $ 20.25  
$23.06- $24.95
    3,238,017     4.7 years   $ 24.08  
$25.00- $37.10
    4,579,533     5.0 years   $ 28.84  
   
             
$17.25- $37.10
    11,338,641     5.2 years   $ 24.81  
   
   
   
 


 

                 
    Options Exercisable
Range of   Number   Weighted-Average
Exercise Prices   Outstanding   Exercise Price

 
 
$17.25-$22.88
    2,131,693     $ 19.66  
$23.06-$24.95
    3,232,060     $ 24.08  
$25.00-$37.10
    4,579,533     $ 28.84  
 
   
 
         
$17.25-$37.10
    9,943,286     $ 25.32  
 
   
 
     
 

     As of December 31, 2002 and 2001, the Company granted awards in the form of contingent share units to certain of its executives.

     The 2002 awards vest over five years with accelerated vesting of three years if performance targets are met. The performance vesting of the awards, which can range from 56,434 to 169,300 shares, is tied to growth in earnings and improved capital effectiveness over a three-year period. The 2001 awards vest over three years and can range from 75,336 to 301,344 shares dependent on growth in earnings and improved capital effectiveness. Under the 2001 plan, none of the stock units will vest if the minimum objectives are not achieved, and as of

46

 


 

December 31, 2003, no stock units under this plan were expected to vest. No such awards were granted for 2003.

     Since 1994, the Company has granted one-time awards of contingent shares to certain of the Company’s executives. These awards vest over a five-year period with one-third vesting on the third, fourth and fifth anniversaries of the grant. An executive must be actively employed by the Company on the vesting date for shares to be issued. Once vested, these awards do not expire. As of December 31, 2003, a total of 359,116 contingent shares granted under this plan remain outstanding, 247,456 of which are vested.

     As permitted by Statement of Financial Accounting Standards No. 123, ‘Accounting for Stock-based Compensation’ (FAS 123), the Company has chosen to continue to account for stock-based compensation using the intrinsic value method prescribed in Accounting Principles Board (APB) Opinion No. 25, ‘Accounting for Stock Issued to Employees,’ and its related interpretations. Accordingly, compensation cost for stock options is measured as the excess, if any, of the quoted market price of the Company’s stock at the date of the grant over the amount an employee must pay to acquire the stock. Compensation cost for performance stock options is recorded based on the quoted market price of the Company’s stock at the end of the period.

     The following table illustrates the effect on net income and earnings per share if the Company had applied the fair value recognition provisions of FAS 123 to stock-based employee compensation.

                         
    2003
  2002
  2001
Net income, as reported
  $ 138,949     $ 135,316     $ 91,609  
Add: Stock-based employee compensation cost, net of related tax effects included in net income, as reported
    869       199       468  
Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects
    (5,889 )     (6,622 )     (7,410 )
 
   
 
     
 
     
 
 
Pro forma net income
  $ 133,929     $ 128,893     $ 84,667  
Earnings per share:
                       
Basic — as reported
  $ 1.44     $ 1.40     $ .96  
Basic — pro forma
  $ 1.38     $ 1.34     $ .89  
Diluted — as reported
  $ 1.43     $ 1.39     $ .96  
Diluted — pro forma
  $ 1.38     $ 1.33     $ .88  
 
   
 
     
 
     
 
 

     The fair value of each option grant is estimated on the date of the grant using the binomial option pricing model with the following assumptions:

                         
    2003
  2002
  2001
Expected dividend yield
    3.6 %     3.4 %     3.2 %
Expected stock price volatility
    31.8 %     34.9 %     35.4 %
Risk-free interest rate
    3.0 %     4.3 %     4.9 %
Expected life of options
  4.5 years   4.2 years   4.0 years
 
 
 
 
 
 
 

13. Employee Benefit Plans

Retirement Plans and Retiree Health and Life Insurance Plans

     The Company provides non-contributory defined benefit pension plans for substantially all of its United States and certain of its Mexico employees, as well as postretirement healthcare and life insurance benefits to the majority of its retirees and their eligible dependents in the United States and Canada. Effective January 1, 2004, the Company switched to a defined contribution plan for all new U.S. employees. The Company also sponsors contributory pension plans covering the majority of its employees in the United Kingdom and Canada.

     The Company uses a December 31 measurement date for its plans.

     The components of net periodic benefit cost include the following:

                         
    2003
  2002
  2001
Retirement Plans
                       
Service cost
  $ 20,209     $ 18,296     $ 15,054  
Interest cost
    51,767       48,210       44,523  
Expected return on plan assets
    (55,290 )     (59,443 )     (62,748 )
Amortization of net transition (asset) obligation
    576       552       (302 )
Amortization of prior service cost
    1,665       1,674       1,576  
Amortization of net actuarial (gain) loss
    22,223       8,674       504  
Special termination benefit cost
    10,234       3,276       5,180  
Acquisitions
                    48  
Other
    70                  
Effect of curtailment
    611                  
 
   
 
     
 
     
 
 
Net periodic benefit cost
  $ 52,065     $ 21,239     $ 3,835  
 
   
 
     
 
     
 
 
Retiree Health and Life
Insurance Plans
                       
Service cost
  $ 4,360     $ 4,177     $ 3,746  
Interest cost
    11,558       11,559       9,438  
Expected return on plan assets
    (3,650 )     (5,552 )     (6,248 )
Amortization of prior service cost
    (6,581 )     (6,990 )     (5,949 )
Amortization of net actuarial loss
    9,026       7,693       4,139  
Special termination benefit cost
    (1,096 )                
 
   
 
     
 
     
 
 
Net periodic benefit cost
  $ 13,617     $ 10,887     $ 5,126  
 
   
 
     
 
     
 
 

SONOCO 2003 ANNUAL REPORT 47

 


 

Notes to Consolidated Financial Statements (Dollars in thousands except per share data)

     The following tables set forth the plans’ obligations and assets at December 31:

                                 
            Retiree Health and
    Retirement Plans    Life Insurance Plans
 
  2003
  2002
  2003
  2002
Change in Benefit Obligation
                               
Benefit obligation at January 1
  $ 782,287     $ 678,822     $ 175,005    
$
161,251  
Service cost
    20,209       18,296       4,360       4,177  
Interest cost
    51,767       48,210       11,558       11,559  
Plan participant contributions
    1,074       1,049       2,294       1,469  
Plan amendments
    398       1,798               (8,544 )
Actuarial loss
    63,690       62,032       12,111       21,906  
Benefits paid
    (47,721 )     (44,342 )     (17,157 )     (16,822 )
Impact of foreign exchange rates
    24,860       13,146       149       9  
Special termination benefit cost
    10,234       3,276                  
Effect of curtailment
    (3,702 )             (1,957 )        
Other
    7,987                          
   
     
     
     
 
Benefit obligation at December 31
  $ 911,083     $ 782,287     $ 186,363    
$
175,005  
   
     
     
     
 
Change in Plan Assets
                               
Fair value of plan assets at January 1
  $ 648,672     $ 629,188     $ 50,576    
$
62,214  
Actual return on plan assets
    144,679       (59,682 )     11,733       (5,775 )
Company contributions
    29,907       115,082       2,836       9,728  
Plan participant contributions
    1,074       1,049       2,294       1,469  
Benefits paid
    (47,721 )     (44,342 )     (17,157 )     (16,822 )
Impact of foreign exchange rates
    17,967       9,236                  
Expenses paid
    (4,108 )             (201 )        
Other
            (1,859 )             (238 )
   
     
     
     
 
Fair value of plan assets at December 31
  $ 790,470     $ 648,672     $ 50,081    
$
50,576  
   
     
     
     
 
Reconciliation of Funded Status, December 31
                               
Funded status of plan
  $ (120,613 )   $ (133,615 )   $ (136,282 )   $ (124,429 )
Unrecognized net actuarial loss
    303,880       342,887       106,833       113,586  
Unrecognized prior service cost
    7,927       9,820       (14,937 )     (22,557 )
Unrecognized net transition obligation
    6,740       6,421                  
   
     
     
     
 
Net amount recognized
  $ 197,934     $ 225,513     $ (44,386)    
$
(33,400 )
   
     
     
     
 
                 
    Retirement Plans
    2003   2002
Total Recognized Amounts in the Consolidated Balance Sheets
               
Prepaid benefit cost included in Other Assets
  $ 229,784     $ 244,240  
Accrued benefit liability
    (118,136 )     (98,432 )
Intangible asset
    7,148       6,734  
Accumulated other comprehensive loss
    79,138       72,971  
   
     
 
Net amount recognized
  $ 197,934     $ 225,513  
   
     
 

     The accumulated benefit obligation for all defined benefit plans was $853,443 and $736,268 at December 31, 2003 and 2002, respectively.

     The projected benefit obligation (PBO), accumulated benefit obligation (ABO) and fair value of plan assets for pension plans with accumulated benefit obligations in excess of plan assets were, $290,077, $277,999 and $158,953, respectively, as of December 31, 2003, and $237,330, $227,417 and $127,982, respectively, as of December 31, 2002.

Assumptions

     The following tables set forth the major actuarial assumptions used in determining the PBO, ABO and net periodic benefit cost.

                 
Weighted-average assumptions        
used to determine benefit obligations        
at December 31
  U.S.
  Foreign Plans
Retirement Plans and Retiree Health and Life Insurance Plans:
               
Discount Rate
               
2003
    6.25 %     5.00--6.50 %
2002
    6.75 %     5.50--7.00 %
Rate of Compensation Increase
               
2003
    4.60 %     1.50--4.00 %
2002
    4.10 %     1.50--5.00 %

 
 
 
 
 
             
Weighted-average assumptions used to            
determine net periodic benefit cost            
for years ended December 31
  U.S.
  Foreign Plans
           
Retirement Plans and Retiree Health and Life Insurance Plans:
               
Discount Rate
               
2003
    6.75 %     5.00--7.00 %
2002
    7.25 %     5.50--7.00 %
2001
    7.50 %     6.45--7.00 %
Expected Long-term Rate of Return
               
2003
    8.75 %     5.50--8.50 %
2002
    9.50 %     5.50--8.50 %
2001
    9.50 %     8.00--8.50 %
Rate of Compensation Increase
               
2003
    4.60 %     1.50--5.00 %
2002
    4.10 %     1.50--5.00 %
2001
    4.10 %     3.50--5.00 %

     The expected long-term rate of return assumption is based on the Company’s historical plan return performance over the past 12 years.

Retiree Health and Life Insurance Plans

     The U.S. Retiree Health and Life Insurance Plan makes up 99% of the Retiree Health liability. Therefore, the following information relates to the U.S. plan only.

         
Healthcare Cost Trend Rate
       
2003
    11.0 %
2002
    12.0 %
Ultimate Trend Rate
       
2003
    6.0 %
2002
    6.0 %
Year at which the Rate Reaches the Ultimate Trend Rate
       
2003
    2008  
2002
    2008  

48

 


 

     Increasing the assumed trend rate for healthcare costs by one percentage point would increase the accumulated postretirement benefit obligation (APBO) and total service and interest cost component approximately $2,751 and $174, respectively. Decreasing the assumed trend rate for healthcare costs by one percentage point would decrease the APBO and total service and interest cost component approximately $2,431 and $154, respectively. Based on amendments to the U.S. plan approved in 2002, cost increases borne by the Company are limited to the Urban CPI.

Retirement Plan Assets

     The following table sets forth the weighted-average asset allocations of the Company’s retirement plans at December 31, 2003 and 2002, by asset category.

                         
Asset Category   U.S.   U.K.   Canada

 
 
 
 
 
 
 
Equity Securities
                       
2003
    68.2 %     71.5 %     58.0 %
2002
    63.3 %     69.9 %     58.0 %
Debt Securities
                       
2003
    31.8 %     23.1 %     42.0 %
2002
    35.9 %     24.4 %     42.0 %
Real Estate
                       
2003
    0.0 %     4.0 %     0.0 %
2002
    0.0 %     4.3 %     0.0 %
Other
                       
2003
    0.0 %     1.4 %     0.0 %
2002
    0.8 %     1.4 %     0.0 %
 
   
 
     
 
     
 
 
Total
                       
2003
    100.0 %     100.0 %     100.0 %
2002
    100.0 %     100.0 %     100.0 %
 
   
 
     
 
     
 
 

     The Company employs a total return investment approach whereby a mix of equities and fixed income investments are used to maximize the long-term return of plan assets for a prudent level of risk. Other assets such as real estate, private equity and hedge funds may be used judiciously to enhance long-term returns while improving portfolio diversification. Risk tolerance is established through careful consideration of plan liabilities, plan funded status and corporate financial condition. Investment risk is measured and monitored on an ongoing basis through quarterly investment portfolio reviews, annual liability measurements and periodic asset/liability studies.

U.S. Defined Benefit Plan

     The equity investments are diversified across U.S. and non-U.S. stocks, as well as growth, value, and small and large capitalizations. In January 2004, a core real estate investment of 5% was established by liquidating a portion of the equity and debt securities. The current target allocation for the investment portfolio is Equity Securities — 65%, Debt Securities — 30%, Real Estate —5% and Other — 0%.

U.K. Plan

     The equity investments are diversified across domestic and international stocks of small and large capitalizations. The current target allocation (midpoint) for the investment portfolio is Equity Securities — 72%, Debt Securities — 22%, Real Estate — 5% and Other — 1%.

Canadian Plan

     The equity investments are diversified across domestic and international stocks of primarily large capitalizations. The current target allocation (midpoint) for the investment portfolio is Equity Securities — 50%, Debt Securities — 50%, Real Estate — 0% and Other — 0%.

Retiree Health and Life Insurance Plan Assets

     The following table sets forth the weighted-average asset allocations of the Company’s retiree health and life insurance plans at December 31, 2003 and 2002, by asset category. As mentioned previously, the U.S. Retiree Health and Life Insurance Plan makes up 99% of the Retiree Health liability. Therefore, the following information relates to the U.S. plan only.

         
Asset Category
Equity Securities
       
2003
    64.6 %
2002
    60.0 %
Debt Securities
       
2003
    33.2 %
2002
    36.8 %
Real Estate
       
2003
    0.0 %
2002
    0.0 %
Other
       
2003
    2.2 %
2002
    3.2 %
 
   
 
 
Total
       
2003
    100.0 %
2002
    100.0 %
 
   
 
 

     As of December 31, 2003 and 2002, approximately 74% of the assets associated with the U.S. Retiree Health and Life Insurance Plan were managed utilizing the same methodology as the U.S. Defined Benefit Plan discussed previously, including the same portfolio risk profile, investment mix and target allocation. The remaining 26% of the assets were invested as follows:

                 
    December 31,   December 31,
    2003
  2002
Equity securities (domestic)
    54.4 %     50.8 %
Debt securities (domestic)
    37.1 %     39.3 %
Real estate
    0.0 %     0.0 %
Other
    8.5 %     9.9 %
 
   
 
     
 
 

Contributions

     The Company estimates that it will make voluntary contributions of approximately $30 million to its retirement and retiree health and life insurance plans in 2004.

New Legislation

     On December 8, 2003, President Bush signed into law the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (“the Act”). The Act expands Medicare, primarily by adding a prescription drug benefit for Medicare-eligibles starting in 2006. The Act provides

SONOCO 2003 ANNUAL REPORT 49

 


 

Notes to Consolidated Financial Statements (Dollars in thousands except per share data)

employers currently sponsoring prescription drug programs for Medicare-eligibles with a range of options for coordinating with the new government-sponsored program to potentially reduce program cost. These options include supplementing the government program on a secondary payor basis or accepting a direct subsidy from the government to support a portion of the cost of the employer’s program.

     Paragraph 40 of Statement of Financial Standards No. 106, ‘Employers’ Accounting for Postretirement Benefits Other Than Pensions’ (FAS 106), requires that presently enacted changes in law impacting employer-sponsored retiree healthcare programs which take effect in future periods be considered in current-period measurements for benefits expected to be provided in those future periods. Therefore, under FAS 106 guidance, measures of plan liabilities and annual expense on or after the date of enactment should reflect the effects of the Act.

     Pursuant to guidance under FASB Staff Position 106-1, the Company has chosen to defer recognition of the potential effects of the Act in these 2003 disclosures. Therefore, the retiree health obligations and costs reported in this financial statement do not yet reflect any potential impact of the Act. Specific, authoritative guidance on the accounting for the government subsidy is pending, and that guidance, when issued, could require the Company to change previously reported information.

Sonoco Savings Plan

     The Company also sponsors the Sonoco Savings Plan for its U.S. employees, a defined contribution retirement plan (formerly the Sonoco Employee Savings and Stock Ownership Plan). Beginning in 2002, the Company adopted the IRS “Safe Harbor” matching contributions and vesting provisions which provide 100% Company matching on the first 3% of pretax contributions, 50% Company matching on the next 2% of pretax contributions and 100% immediate vesting. The plan also provides for contributions of 1% to 30% of gross pay beginning in 2004. For 2003 and 2002, the plan provided that all eligible employees could contribute 1% to 20% of their gross pay. For 2001, the plan provided that all eligible employees could contribute 1% to 16% of their gross pay, subject to regulations of the IRS, with 50% vesting after one year and 100% vesting after two years. In 2001, the Company made matching contributions of 50% on the first 6% of pretax and/or after-tax contributions as approved by the Company’s Board of Directors. The Company’s contributions to the plan for 2003, 2002 and 2001 were approximately $12,000, $11,000 and $8,500, respectively.

14. Income Taxes

     The Company provides for income taxes using the liability method. Under this method, deferred tax assets and liabilities are determined based on differences between financial reporting requirements and tax laws. Assets and liabilities are measured using the enacted tax rates and laws that will be in effect when the differences are expected to reverse.

     The provision for taxes on income for the years ended December 31 consists of the following:

                         
    2003
  2002
  2001
Pretax income
           
Domestic
  $ 157,889     $ 163,680     $ 127,544  
Foreign
    31,317       34,813       48,237  
 
   
 
     
 
     
 
 
Total pretax income
  $ 189,206     $ 198,493     $ 175,781  
 
   
 
     
 
     
 
 
Current
                       
Federal
  $ 26,831     $ 23,757     $ 40,664  
State
    2,682       2,617       4,177  
Foreign
    17,109       16,284       16,112  
 
   
 
     
 
     
 
 
Total current
  $ 46,622     $ 42,658     $ 60,953  
 
   
 
     
 
     
 
 
Deferred
                       
Federal
  $ 9,644     $ 20,851     $ 19,064  
State
    1,813       4,594       2,056  
Foreign
    (282 )     2,511       885  
 
   
 
     
 
     
 
 
Total deferred
  $ 11,175     $ 27,956     $ 22,005  
 
   
 
     
 
     
 
 
Total taxes
  $ 57,797     $ 70,614     $ 82,958  
 
   
 
     
 
     
 
 

     Cumulative deferred tax liabilities (assets) are comprised of the following at December 31:

                 
    2003   2002
   
 
Depreciation
  $ 113,600     $ 97,298  
Employee benefits
    107,381       102,466  
Other
    14,140       11,322  
 
   
 
     
 
 
Gross deferred tax liabilities
    235,121       211,086  
 
   
 
     
 
 
Retiree health benefits
    (22,381 )     (17,314 )
Foreign loss carryforwards
    (22,576 )     (8,959 )
Capital loss carryforwards
    (580 )     (23,295 )
Employee benefits
    (40,257 )     (39,576 )
Accrued liabilities and other
    (41,217 )     (34,655 )
 
   
 
     
 
 
Gross deferred tax assets
    (127,011 )     (123,799 )
 
   
 
     
 
 
Valuation allowance on deferred tax assets
    26,941       35,731  
 
   
 
     
 
 
Total deferred taxes, net
  $ 135,051     $ 123,018  
 
   
 
     
 
 

     The decrease in the valuation allowance for deferred tax assets of $8,790 is due to a decrease of $22,407 relating to the Company’s capital loss carryforwards and an increase of $13,617 relating to net operating losses of foreign subsidiaries for which their use is limited to future taxable earnings.

     Approximately $63,000 of foreign subsidiary net operating loss carryforwards remain at December 31, 2003. Their use is limited to future taxable earnings of the respective foreign subsidiaries. Of these loss carryforwards, approximately $20,000 have no expiration date. The remaining loss carryforwards expire at various dates in the future.

50

 


 

     A reconciliation of the United States federal statutory tax rate to the actual consolidated tax expense is as follows:

                                                 
    2003
  2002
  2001
Statutory tax rate
  $ 66,222       35.0 %   $ 69,472       35.0 %   $ 61,523       35.0 %
State income taxes, net of federal tax benefit
    3,085       1.6       4,989       2.5       4,096       2.3  
COLI
                                    14,613       8.3  
Valuation
                                               
allowance
    (8,790 )     (4.6 )                                
Other, net
    (2,720 )     (1.5 )     (3,847 )     (1.9 )     2,726       1.6  
 
   
 
     
 
     
 
     
 
     
 
     
 
 
Total taxes
  $ 57,797       30.5 %   $ 70,614       35.6 %   $ 82,958       47.2 %
 
   
 
     
 
     
 
     
 
     
 
     
 
 

     Undistributed earnings of international subsidiaries totaled $167,000 at December 31, 2003. Deferred taxes have not been provided on the undistributed earnings, as the Company considers these amounts to be indefinitely reinvested to finance international growth and expansion. If such amounts were remitted, loaned to the Company or the stock in the foreign subsidiaries sold, these earnings could become subject to tax.

     The Company has resolved all issues with the IRS for all years through 1998. The Company is currently under examination for the tax years 1999 through 2001. The Company believes that it has made adequate provision for income taxes with respect to open years and any settlements may result in a favorable adjustment to the amount accrued.

15. Commitments and Contingencies

     The Company is a party to various legal proceedings incidental to its business and is subject to a variety of environmental and pollution control laws and regulations in all jurisdictions in which it operates. As is the case with other companies in similar industries, the Company faces exposure from actual or potential claims and legal proceedings.

     The Company has been named as a potentially responsible party at several environmentally contaminated sites not owned by the Company. These regulatory actions and a small number of private party lawsuits represent the Company’s largest potential environmental liabilities. The Company accrued $3,967 and $4,391 as of December 31, 2003 and 2002, respectively, related to environmental contingencies. Due to the complexity of determining clean-up costs associated with the sites, a reliable estimate of the ultimate cost to the Company cannot be determined. Furthermore, all of the sites are also the responsibility of other parties. The Company’s liability, if any, is shared with such other parties, but the Company’s share has not been finally determined in most cases. In some cases, the Company has cost-sharing agreements with other potentially responsible parties with respect to a particular site. Such agreements relate to the sharing of legal defense costs or clean-up costs, or both. The Company has assumed, for purposes of estimating amounts to be accrued, that the other parties to such cost-sharing agreements will perform as agreed. It appears that final resolution of some of the sites is years away. Accordingly, a reliable estimate of the ultimate cost to the Company with respect to such sites cannot be determined. Costs, however, are accrued as necessary, once reasonable estimates are determined. Accrued amounts are not discounted. Although the level of future expenditures for legal and environmental matters is impossible to determine with any degree of probability, it is management’s opinion that such costs, when finally determined, will not have an adverse material effect on the consolidated financial position of the Company.

16. Shareholders’ Equity

Stock Repurchases

     On February 7, 2001, the Board of Directors approved a new stock repurchase program authorizing the repurchase of up to 5,000,000 shares of the Company’s common stock. No shares were repurchased under this program in 2003, 2002 and 2001. Under previous authorizations, the Company repurchased 92,960 shares of its common stock in 2001 at a total cost of $2,055, with an average price of $22.11 per share. At December 31, 2003, the Company had authorizations to repurchase approximately 5,300,000 shares of common stock.

Earnings Per Share

     The following table sets forth the computation of basic and diluted earnings per share:

                         
    2003
  2002
  2001
Numerator:
                       
Net income
  $ 138,949     $ 135,316     $ 91,609  
Denominator:
                       
Average common shares outstanding
    96,819,000       96,373,000       95,370,000  
Dilutive effect of employee stock options
    310,000       805,000       437,000  
 
   
 
     
 
     
 
 
Diluted outstanding shares
    97,129,000       97,178,000       95,807,000  
Net income per common share
                       
Basic
  $ 1.44     $ 1.40     $ .96  
Diluted
  $ 1.43     $ 1.39     $ .96  
 
   
 
     
 
     
 
 

     Stock options to purchase approximately 7,876,000, 6,716,000 and 3,605,000 shares for 2003, 2002 and 2001, respectively, were not dilutive and therefore were not included in the computations of diluted income per common share amounts. These options may become dilutive in future periods if the market price of the Company’s common stock appreciates. No adjustments were made to reported net income in the computation of earnings per share.

17. Financial Reporting for Business Segments

     Sonoco reports its results in two primary segments, Industrial Packaging and Consumer Packaging. The Industrial Packaging segment includes the following products: high-performance paper, plastic and composite

SONOCO 2003 ANNUAL REPORT 51

 


 

Notes to Consolidated Financial Statements (Dollars in thousands except per share data)

engineered carriers; paperboard; wooden, metal and composite reels for wire and cable packaging; fiber-based construction tubes and forms; custom designed protective packaging; and, supply chain management capabilities.

     The Consumer Packaging segment includes the following products: round and shaped rigid packaging, both composite and plastic; printed flexible packaging; metal and plastic ends and closures; specialty packaging; and, packaging services.

     Included in Corporate operating profit are restructuring charges and one-time items detailed below, interest expense and interest income.

                                 
Years ended   Industrial   Consumer        
December 31
  Packaging
  Packaging
  Corporate
  Consolidated
Total Revenue1
                               
2003
  $ 1,575,731     $ 1,238,428             $ 2,814,159  
2002
    1,520,745       1,235,676               2,756,421  
2001
    1,402,664       1,099,834               2,502,498  
Intersegment Sales1,2
                               
2003
  $ 55,833                     $ 55,833  
2002
    55,002                       55,002  
2001
    38,053                       38,053  
Sales to Unaffiliated Customers1
                               
2003
  $ 1,519,898     $ 1,238,428             $ 2,758,326  
2002
    1,465,743       1,235,676               2,701,419  
2001
    1,364,611       1,099,834               2,464,445  
Operating Profit1,3
                               
2003
  $ 123,033     $ 85,568     $ (100,268 )   $ 108,333  
2002
    151,770       94,295       (62,959 )     183,106  
2001
    168,130       103,502       (111,653 )     159,979  
Identifiable Assets4
                               
2003
  $ 1,269,197     $ 734,784     $ 516,652     $ 2,520,633  
2002
    1,138,495       761,192       536,752       2,436,439  
2001
    1,191,569       762,728       397,900       2,352,197  
Depreciation, Depletion and Amortization1
                               
2003
  $ 96,074     $ 56,615             $ 152,689  
2002
    92,980       52,943               145,923  
2001
    93,998       50,711               144,709  
Capital Expenditures1
                               
2003
  $ 52,426     $ 55,991             $ 108,417  
2002
    60,790       50,625               111,415  
2001
    57,527       37,432               94,959  


1   Prior year information has been restated to exclude impact of High Density film business, which has been reclassified as discontinued operations.
 
2   Intersegment sales are recorded at a market-related transfer price.
 
3   Corporate 2003, 2002 and 2001 includes restructuring costs of $(33,219), $(6,420) and $(23,603), respectively, associated with the Industrial Packaging segment; $(9,603), $(3,793) and $(24,250), respectively, associated with the Consumer Packaging segment; $(7,234), $(196) and $(3,549), respectively, for unallocated Corporate. 2001 also includes goodwill amortization expenses of $(12,061), $7,252 for a gain on net legal settlements and a $(7,026) COLI adjustment. Interest expense and interest income are also shown under Corporate.
 
4   Identifiable assets are those assets used by each segment in its operations. Corporate assets consist primarily of cash and cash equivalents, investments in affiliates, headquarters facilities and prepaid expenses.

Geographic Regions

     Sales to unaffiliated customers and long-lived assets by geographic region are as follows:

 


 

                         
    2003
  2002
  2001
Sales to Unaffiliated Customers
                       
United States
  $ 1,859,609     $ 1,879,631     $ 1,709,421  
Europe
    392,198       348,606       313,783  
Canada
    262,826       241,315       214,526  
All other
    243,693       231,867       226,715  
 
   
 
     
 
     
 
 
Total
  $ 2,758,326     $ 2,701,419     $ 2,464,445  
 
   
 
     
 
     
 
 
Net PPE, Goodwill and Intangibles
                       
United States
  $ 884,863     $ 960,273     $ 987,510  
Europe
    187,588       178,086       170,764  
Canada
    157,587       134,190       128,846  
All other
    120,886       105,075       111,179  
 
   
 
     
 
     
 
 
Total
  $ 1,350,924     $ 1,377,624     $ 1,398,299  
 
   
 
     
 
     
 
 

     Prior year sales information from the United States has been restated to exclude the impact of the High Density Film business, which has been reclassified as discontinued operations.

     Sales are attributed to countries/regions based upon the plant location from which products are shipped. Long-lived assets are comprised of property, plant and equipment, goodwill, and intangible assets (see Notes 7 and 8 to the Consolidated Financial Statements).

18. Comprehensive Income (Loss)

     The following table summarizes the components of accumulated other comprehensive income (loss) and the changes in accumulated comprehensive income (loss), net of tax as applicable, for the years ended December 31, 2003 and 2002:

                                 
    Foreign   Minimum           Accumulated
    Currency   Pension           Other
    Translation   Liability           Comprehensive
    Adjustments
  Adjustments
  Other
  Loss
Balance at January 1, 2002
  $ (177,642 )   $ (19,502 )   $ (825 )   $ (197,969 )
Change during 2002
    15,833       (30,921 )     893       (14,195 )
 
   
 
     
 
     
 
     
 
 
Balance at December 31, 2002
  $ (161,809 )   $ (50,423 )   $ 68     $ (212,164 )
Change during 2003
    77,903       (3,403 )     1,573       76,073  
 
   
 
     
 
     
 
     
 
 
Balance at December 31, 2003
  $ (83,906 )   $ (53,826 )   $ 1,641     $ (136,091 )
 
   
 
     
 
     
 
     
 
 

     The cumulative tax benefit of the Minimum Pension Liability Adjustments was $25,312 and $22,548 in 2003 and 2002, respectively. Additionally, the tax liability of Other items was $940 and $148 in 2003 and 2002, respectively.

52

 


 

19. New Accounting Pronouncements

     Effective January 1, 2003, the Company adopted Statement of Financial Accounting Standards No. 143, ‘Accounting for Asset Retirement Obligations’ (FAS 143), which addresses financial accounting and reporting for obligations associated with the retirement of tangible long-lived assets and the associated asset retirement costs. The adoption of FAS 143 did not have a material effect on the Company’s Consolidated Financial Statements.

     As of January 1, 2003, the Company adopted Statement of Financial Accounting Standards No. 146, ‘Accounting for Costs Associated with Exit or Disposal Activities’ (FAS 146), which nullifies Emerging Issues Task Force Issue No. 94-3 (Issue 94-3), ‘Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring).’ FAS 146 requires that a liability for a cost associated with an exit or disposal activity be recognized when the liability is incurred. Under Issue 94-3, a liability for an exit cost as defined in Issue 94-3 was recognized at the date of an entity’s commitment to an exit plan. The adoption of FAS 146 did not have a material effect on the Company’s Consolidated Financial Statements except for the timing of the recognition of costs associated with exit or disposal activities.

     In April 2003, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards No. 149, ‘Amendment of Statement 133 on Derivative Instruments and Hedging Activities’ (FAS 149). FAS 149 amends and clarifies financial accounting and reporting for derivative instruments, including certain derivative instruments embedded in other contracts, and for hedging activities under Statement of Financial Accounting Standards 133, ‘Accounting for Derivative Instruments and Hedging Activities’ (FAS 133). FAS 149 also amends certain other existing pronouncements. FAS 149 is effective for contracts entered into or modified after June 30, 2003, (except that provisions of FAS 149 that relate to FAS 133 implementation issues that have been effective for fiscal quarters that began prior to June 15, 2003, should continue to be applied in accordance with their respective effective dates) with certain exceptions and for hedging relationships designated after June 30, 2003. The adoption of FAS 149 did not have a material effect on the Company’s Consolidated Financial Statements.

     In May 2003, the FASB issued Statement of Financial Accounting Standards No. 150, ‘Accounting for Certain Financial Instruments with Characteristics of both Liabilities and Equity’ (FAS 150). FAS 150 establishes standards for how an issuer classifies and measures certain financial instruments with characteristics of both liabilities and equity. It requires that an issuer classify a financial instrument that is within the scope of FAS 150 as a liability, which previously may have been classified as equity, consistent with the current definition of liabilities in FASB Concepts Statement No. 6, ‘Elements of Financial Statements.’ FAS 150 is effective for financial instruments entered into or modified after May 31, 2003, and otherwise is effective at the beginning of the first interim period beginning after June 15, 2003. The adoption of FAS 150 did not have a material effect on the Company’s Consolidated Financial Statements.

     In January 2003, the FASB issued Interpretation No. 46 (FIN 46), ‘Consolidation of Variable Interest Entities—an interpretation of ARB 51.’ FIN 46 addresses when a company should include in its financial statements the assets, liabilities and activities of a variable interest entity. It defines variable interest entities as those entities with a business purpose that either do not have any equity investors with voting rights, or have equity investors that do not provide sufficient financial resources for the entity to support its activities. FIN 46 also requires disclosures about variable interest entities that a company is not required to consolidate, but in which it has a significant variable interest. FIN 46 consolidation requirements apply immediately to variable interest entities created or obtained after January 31, 2003, but this had no impact on the Company’s 2003 financial statements. A modification to FIN 46 (FIN 46R) was released on December 17, 2003. FIN 46R delayed the effective date for variable interest entities created before February 1, 2003, with the exception of special-purpose entities, until the first fiscal year or interim period ending after March 15, 2004. FIN 46R delayed the effective date for special-purpose entities until the first fiscal year or interim period after December 15, 2003. The adoption of FIN 46R is not expected to have a material effect on the Company’s Consolidated Financial Statements.

SONOCO 2003 ANNUAL REPORT 53

 


 

Selected Eleven-Year Financial Data (Unaudited)
(Dollars and shares in thousands except per share data)
                                 
Years ended December 31
  2003
  2002
  2001
  2000
Operating Results1
Net sales
  $ 2,758,326     $ 2,701,419     $ 2,464,445     $ 2,570,708  
Cost of sales and operating expenses
    2,549,726       2,455,357       2,204,874       2,250,793  
Interest expense
    52,399       54,196       52,217       59,604  
Interest income
    (2,188 )     (1,649 )     (3,800 )     (3,794 )
Other expense, net2
    50,056       10,409       51,175       5,543  
 
   
 
     
 
     
 
     
 
 
Income before income taxes
    108,333       183,106       159,979       258,562  
Provision for income taxes3
    37,698       65,075       77,269       107,463  
Equity in earnings of affiliates/Minority interest 4
    7,543       7,437       (1,214 )     7,702  
 
   
 
     
 
     
 
     
 
 
Income from continuing operations
    78,178       125,468       81,496       158,801  
Income from discontinued operations
    60,771       9,848       10,113       7,497  
 
   
 
     
 
     
 
     
 
 
Income before extraordinary loss
    138,949       135,316       91,609       166,298  
Extraordinary loss, net of income tax benefit
                               
 
   
 
     
 
     
 
     
 
 
Net income
    138,949       135,316       91,609       166,298  
Preferred dividends
                               
 
   
 
     
 
     
 
     
 
 
Net income (loss) available to common shareholders
  $ 138,949     $ 135,316     $ 91,609     $ 166,298  
 
   
 
     
 
     
 
     
 
 
Per common share
                               
Net income available to common shareholders:
                               
Basic
  $ 1.44     $ 1.40     $ .96     $ 1.67  
Diluted
    1.43       1.39       .96       1.66  
Cash dividends — common
    .84       .83       .80       .79  
Average common shares outstanding:
                               
Basic
    96,819       96,373       95,370       99,725  
Diluted
    97,129       97,178       95,807       99,900  
Actual common shares outstanding at December 31
    97,217       96,640       95,713       95,006  
 
   
 
     
 
     
 
     
 
 
Financial Position
                               
Net working capital
  $ 75,671     $ 104,671     $ 204,899     $ 258,713  
Property, plant and equipment, net
    923,569       975,368       1,008,944       973,470  
Total assets
    2,520,633       2,436,439       2,352,197       2,212,611  
Total debt
    674,587       833,846       921,810       857,641  
Shareholders’ equity
    1,014,160       867,425       804,122       801,471  
Current ratio
    1.1       1.2       1.4       1.6  
Total debt to total capital5
    35.8 %     44.5 %     49.3 %     48.5 %
Book value per common share
  $ 10.43     $ 8.98     $ 8.40     $ 8.44  
 
   
 
     
 
     
 
     
 
 
Other Data
                               
Depreciation, depletion and amortization expense1
  $ 152,689     $ 145,923     $ 144,709     $ 137,041  
Cash dividends declared — common
    81,128       79,768       76,080       78,718  
Market price per common share (ending)
    24.62       22.93       26.58       21.63  
Return on total equity (including preferred stock)1,2
    15.0 %     16.0 %     11.5 %     19.1 %
Return on net sales 1,2
    5.0 %     5.0 %     3.7 %     6.5 %
 
   
 
     
 
     
 
     
 
 


1   Operating results for all periods have been restated to reclassify the High Density Film business, which was sold in 2003, as discontinued operations.
 
2   2003 data reflects net charges of $50,056 pretax or $35,329 after tax for restructuring costs. 2002 data reflects net charges of $10,409 pretax, or $6,663 after tax for restructuring costs. 2001 data reflects net charges of $51,175 pretax, or $49,028 after tax, for the net gain from legal settlements, corporate-owned life insurance (COLI) and restructuring costs. 2000 data reflects net charges of $5,543 pretax, or $1,372 after tax, for the net gain on the sales of divested businesses, restructuring costs and executive severance charges. 1999 data reflects the gain on the sale of divested businesses of $(3,500). 1998 data reflects the net gain on the sale of divested businesses of $(100,354) pretax, or $(41,554) after tax. 1997 data reflects the asset impairment charge of $226,358 pretax, or $174,500 after tax. Included in 1993 were gains from the early repayment of a note.
 
3   The provision for income taxes in 2001 and 2000 include $14,613 and $12,000, respectively, related to COLI.
 
4   2003 includes restructuring charges of $1,455. 2001 includes restructuring charges of $6,591.
 
5   Debt levels for 1995 through 2000 have been adjusted for cash related to the issuance of restricted-purpose bonds.

54

 


 

                                                         
    1999
  1998
  1997
  1996
  1995
  1994
  1993
  $ 2,391,666     $ 2,409,045     $ 2,702,700     $ 2,638,414     $ 2,556,248     $ 2,187,581     $ 1,828,922  
 
    2,085,434       2,149,853       2,382,327       2,344,455       2,275,942       1,969,645       1,643,268  
 
    52,466       54,779       57,194       55,481       44,004       35,861       31,154  
 
    (5,314 )     (5,916 )     (4,971 )     (6,191 )     (4,905 )     (2,398 )     (6,017 )
 
    (3,500 )     (100,354 )     226,358                               (5,800 )
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 
 
    262,580       310,683       41,792       244,669       241,207       184,473       166,317  
 
    98,333       142,857       51,647       93,837       94,984       72,155       64,830  
 
    6,830       6,387       (991 )     (1,771 )     369       1,419       1,127  
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 
 
    171,077       174,213       (10,846 )     149,061       146,592       113,737       102,614  
 
    16,728       17,783       13,463       21,810       17,927       16,112       16,220  
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 
 
    187,805       191,996       2,617       170,871       164,519       129,849       118,834  
 
            (11,753 )                                        
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 
 
    187,805       180,243       2,617       170,871       164,519       129,849       118,834  
 
                    (3,061 )     (7,196 )     (7,763 )     (7,763 )     (1,264 )
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 
 
  $ 187,805     $ 180,243     $ (444 )   $ 163,675     $ 156,756     $ 122,086     $ 117,570  
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 
 
  $ 1.84     $ 1.76     $ .00     $ 1.64     $ 1.56     $ 1.21     $ 1.17  
 
    1.83       1.73       .00       1.58       1.49       1.19       1.08  
 
    .75       .704       .641       .586       .524       .481       .459  
 
    101,886       102,632       100,981       99,564       100,253       100,590       100,849  
 
    102,780       104,275       107,350       108,487       110,111       109,420       109,711  
 
    101,448       101,683       105,417       98,850       100,229       100,379       101,001  
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 
 
  $ 306,450     $ 225,347     $ 438,896     $ 262,533     $ 229,328     $ 222,068     $ 209,932  
 
    1,032,503       1,013,843       939,542       995,415       865,629       763,109       737,154  
 
    2,297,020       2,082,983       2,159,932       2,365,896       2,098,157       1,821,414       1,696,349  
 
    904,137       783,632       796,359       893,088       686,792       547,380       515,826  
 
    901,220       821,592       848,819       920,613       918,749       832,218       788,364  
 
    1.7       1.5       2.0       1.6       1.5       1.6       1.7  
 
    47.5 %     46.7 %     46.1 %     47.2 %     39.6 %     38.1 %     38.0 %
 
  $ 8.88     $ 8.08     $ 8.05     $ 8.10     $ 7.45     $ 6.57     $ 6.10  
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 
 
  $ 130,945     $ 131,103     $ 140,166     $ 129,825     $ 113,774     $ 101,579     $ 84,855  
 
    76,434       72,028       64,639       58,480       53,145       48,287       46,333  
 
    22.75       29.63       31.54       23.53       23.86       18.94       19.05  
 
    21.9 %     22.0 %     .3 %     18.3 %     18.7 %     16.0 %     19.0 %
 
    7.9 %     7.5 %     .0 %     6.2 %     6.1 %     5.6 %     6.4 %
 
   
 
     
 
     
 
     
 
     
 
     
 
     
 
 

SONOCO 2003 ANNUAL REPORT 55

 


 

Report of Management

     The management of Sonoco Products Company is responsible for the integrity and objectivity of the financial statements and other financial information included in this annual report. These statements have been prepared in conformity with accounting principles generally accepted in the United States of America.

     Sonoco’s accounting systems are supported by internal control systems augmented by written policies, internal audits and the selection and training of qualified personnel.

     The Board of Directors, through its Audit Committee consisting of outside directors, is responsible for reviewing and monitoring the Company’s financial reporting and accounting practices. This committee meets regularly with management, the internal auditors and the independent auditors to assure each is carrying out its responsibilities.

     PricewaterhouseCoopers LLP, independent auditors, have audited the financial statements, and their report is included herein.

()

Charles J. Hupfer
Chief Financial Officer


Report of Independent Auditors

To the Shareholders and Directors of Sonoco Products Company:

     In our opinion, the accompanying Consolidated Balance Sheets and the related Consolidated Statements of Income, Changes in Shareholders’ Equity and Cash Flows (appearing on pages 37 through 40 of this report) present fairly, in all material respects, the consolidated financial position of Sonoco Products Company at December 31, 2003 and 2002, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2003, in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company’s management; our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits of these statements in accordance with auditing standards generally accepted in the United States of America, which require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

     As discussed in Note 8 to these Consolidated Financial Statements, the Company changed its method of accounting for goodwill in 2002 in accordance with Statement of Financial Accounting Standards No. 142, ‘Goodwill and Other Intangible Assets.’

()

Charlotte, North
Carolina January 28, 2004

56

 


 

Corporate Officers

()

Executive Committee

Harris E. DeLoach, Jr., 59
President & Chief Executive Officer since 2000. Previously Chief Operating Officer April-July 2000; Sr. Executive Vice President 1999-2000; Sr. Executive Vice President, Global Industrial Products/Paper/Molded Plastics 1999; Executive Vice President, High Density Film, Industrial Container, Fibre Partitions, Protective Packaging, Sonoco Crellin & Baker Reels 1996-1998. Joined Sonoco in 1985.

Jim C. Bowen, 53
Sr. Vice President since 2002. Previously Sr. Vice President, Global Paper Operations 2000-2002; Vice President/General Manager-Paper 1997-2000; Vice President, Manufacturing-N.A., Paper 1994-1997; Director of Manufacturing 1993-1994. Joined Sonoco in 1972.

Allan V. Cecil, 62
Vice President, Investor Relations & Corporate Affairs since 1998. Previously Vice President, Investor Relations & Corporate Communications 1996-1998. Prior experience: Vice President, Corporate Communications & Investor Relations, National Gypsum Company and Mesa Petroleum Co. Joined Sonoco in 1996.

Cynthia A. Hartley, 55
Sr. Vice President, Human Resources since 2002. Previously Vice President, Human Resources 1995-2002. Prior experience: Vice President, Human Resources, National Gypsum Company and Dames & Moore and Continental Can Company. Joined Sonoco in 1995.

Ronald E. Holley, 61
Sr. Vice President since 2002. Previously Sr. Vice President, Global Industrial Products/Molded Plastics 2000-2002; Vice President, Industrial Products-N.A. 1999-2000; Vice President, High Density Film 1993-1999; Vice President, Total Quality Management 1990-1993. Joined Sonoco in 1964.

Charles J. Hupfer, 57
Vice President & Chief Financial Officer & Corporate Secretary since 2002. Previously Vice President, Treasurer & Corporate Secretary 1995-2002; Treasurer 1988-1995. Joined Sonoco in 1975.

Eddie L. Smith, 52
Vice President, Customer & Business Development since 2002. Previously Vice President/General Manager, Flexible Packaging 1998-2002; Division Vice President/General Manager, Flexible Packaging 1996-1998; Division Vice President, Consumer Products-Europe 1994-1996. Joined Sonoco in 1971.

Charles L. Sullivan, Jr., 60
Sr. Vice President since 2000. Previously Regional Director, Cargill Asia/Pacific in 2000 and President, Cargill’s Salt Division 1995-2000. Joined Sonoco in 2000.

Other Corporate Officers

Vicki B. Arthur, 46
Staff Vice President & Treasurer since 2002. Previously Staff Vice President & Corporate Controller 2001; Director Corporate Reporting 1998-2001. Joined Sonoco in 1984.

Bernard W. Campbell, 54
Vice President & Chief Information Officer since 1996. Previously Staff Vice President, Information Services 1991-1996; Director, Corporate Information Services 1990-1991. Joined Sonoco in 1988.

Kevin P. Mahoney, 48
Vice President, Corporate Planning since 2002. Previously Staff Vice President, Corporate Planning 1996-2000. Joined Sonoco in 1987.

M. Jack Sanders, 50
Vice President, Industrial Products-N.A. since 2001. Previously Division Vice President/General Manager, Protective Packaging 1998-2001; General Manager, Protective Packaging 1991-1998. Joined Sonoco in 1987.

58

 

Ex-21
 

EXHIBIT 21

SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

SUBSIDIARIES OF THE REGISTRANT

Subsidiaries of Sonoco Products Company, pursuant to Item 601(21) of Regulation S-K, as of December 31, 2003 are:

                         
      1.     Paper Stock Dealers, Inc., 100%-owned domestic subsidiary, incorporated in the State of North Carolina.
                         
      2.     Sonoco-Crellin Holdings, Inc., 100%-owned domestic subsidiary, incorporated in the State of Delaware.
                         
            a.   Sonoco-Crellin International, Inc., 100%-owned domestic subsidiary, incorporated in the State of Delaware, holder of securities in:
                         
                1.   Sonoco-Crellin, Inc., 100%-owned domestic subsidiary, incorporated in the State of New York.
                         
                    a.   Crellin Europe B.V., 100%-owned Dutch subsidiary.
                         
                        1. Crellin B.V., 100%-owned Dutch subsidiary.
                         
                2.   Sebro Plastics, Inc., 100%-owned domestic subsidiary, incorporated in the State of Michigan.
                         
                    a.   Convex Mold, Inc., 100%-owned domestic subsidiary, incorporated in the State of Michigan.
                         
                3.   Injecto Mold, 100%-owned domestic subsidiary, incorporated in the State of Illinois.
                         
      3.     SPC Management, Inc., 100%-owned domestic subsidiary, incorporated in the State of Delaware.
                         
            a.   SPC Capital Management, Inc., 100%-owned domestic subsidiary, incorporated in the State of Delaware.
                         
                1.   Sonoco Machinery Inc., 100%-owned domestic subsidiary, incorporated in the State of Delaware.
                         
            b.   SPC Resources, Inc., 100%-owned domestic subsidiary, incorporated in the State of Delaware.
                         
            c.   Sonoco International, Inc., 100%-owned domestic subsidiary, incorporated in the State of Delaware, holder of securities in:

 


 

EXHIBIT 21

SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

SUBSIDIARIES OF THE REGISTRANT, Continued

                         
      1.     Sonoco Luxembourg SARL, 100%-owned Luxembourg subsidiary.
                         
            a.   Sonoco Netherlands Holding II BV, 100%-owned Dutch subsidiary.
                         
                1.   Sonoco Canada Corporation, 100%-owned Canadian subsidiary.
                         
            b.   Sonoco International Holdings GmbH, 100%-owned Swiss subsidiary.
                         
                1.   NRO Sonoco, Inc., 100%-owned Canadian subsidiary.
                         
                2.   Sonoco Europe S.A., 100%-owned Belgium subsidiary.
                         
            c.   Sonoco Netherlands Holdings I BV, 100%-owned Dutch subsidiary.
                         
                1.   Sonoco Norge AS, 100%-owned Norwegian subsidiary.
                         
                2.   Sonoco Ambalaj San ve Tic. AS, 100%-owned Turkish subsidiary.
                         
            d.   Sonoco Deutschland Holdings GmbH, 100%-owned German subsidiary.
                         
                1.   Sonoco Deutschland GmbH, 100%-owned German subsidiary.
                         
                2.   Sonoco Plastics GmbH, 100%-owned German subsidiary.
                         
                3.   Sonoco IPD GmbH, 100%-owned German subsidiary.
                         
                    a.   Sonoco OPV Hulsen GmbH, 100%-owned German partnership.
                         
                4.   Sonoco Caprex AG, 72%-owned Swiss subsidiary.
                         
                5.   Sonoco CPD GmbH, 100%-owned German subsidiary.
                         
                6.   ING. Klaus Burk GmbH, 100% owned German subsidiary.
                         
            e.   Sonoco SAS, 100%-owned French subsidiary.

 


 

EXHIBIT 21

SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

SUBSIDIARIES OF THE REGISTRANT, Continued

                             
              1.     Sonoco Eurocore, S.A., 100%-owned Belgian subsidiary.
                             
              2.     Sonoco Paper France S.A., 100% owned French subsidiary.
                             
              3.     Sonoco IPD France SA., 100% owned French subsidiary.
                             
              4.     Sonoco Consumer Products S.A., 99%-owned French subsidiary.
                             
        f.     Sonoco Netherlands Holding III BV, 100%-owned Dutch subsidiary.
                             
              1.     Grupo Sonoco SA de CV, 100%-owned Mexican subsidiary.
                             
                    a.   Sonoco de Mexico S.A. de C.V., 100%-owned Mexican subsidiary.
                             
                    b.   Manufacuras Sonoco S.A. de C.V., 100%-owned Mexican subsidiary
                             
    2.   Sonoco Luxembourg (No. 2) SARL, 100%-owned Luxembourg subsidiary.
                             
        a.     Sonoco Holdings (UK), Ltd., 100%-owned U.K. subsidiary.
                             
              1.     Sonoco Milnrow, 100%-owned U.K. subsidiary.
                             
                    a.   Sonoco Products Co. UK Unlimited, 100%-owned U.K. subsidiary.
                             
                        1.   Sonoco Ltd., 100%-owned U.K. subsidiary.
                             
    3.   Beteiligungen Sonoco Deutschland GmbH, 100%-owned Germany subsidiary.
                             
    4.   Sonoco Asia, L.L.C., 76%-owned limited liability company.
                             
        a.     Sonoco Singapore Pte, Ltd., 100%-owned Singapore subsidiary.
                             
              1.     Sonoco Holdings SDN BHD, 100%-owned Malaysian subsidiary.
                             
              2.     Sonoco Malaysia, 100%-owned Malaysian subsidiary.

 


 

EXHIBIT 21

SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

SUBSIDIARIES OF THE REGISTRANT, Continued

                     
                b.   Sonoco Taiwan Limited, 100%-owned Republic of China subsidiary.
                     
                c.   Sonoco Thailand Ltd., 70%-owned Thai subsidiary.
                     
                d.   Sonoco Hongwen, L.L.C., 80%-owned limited liability company.
                     
                e.   Sonoco Products Malaysia, SDN BHD, 100%-owned Malaysian subsidiary.
                     
            5.   Sonoco Asia Management Company, L.L.C., 71%-owned limited liability company.
                     
            6.   Sonoco Australia Pty., Ltd., 100%-owned Australian subsidiary.
                     
            7.   Sonoco New Zealand, 100%-owned New Zealand subsidiary.
                     
            8.   Sonoco Participacoes Ltda., 100%-owned Brazilian subsidiary.
                     
                a.   Sonoco For-Plas do Brazil Ltda., 51%-owned Brazilian subsidiary.
                     
            9.   Inversiones Sonoco do Chile Ltda, 100%-owned Chilean subsidiary.
                     
                a.   Sonoco do Chile, 70%-owned Chilean subsidiary.
                     
    4.   Sonoco do Brazil Ltda., 100%-owned Brazilian subsidiary.
                     
    5.   Southern Plug & Manufacturing Co., Inc., 100%-owned domestic subsidiary, incorporated in the state of Louisiana.
                     
    6.   Sonoco “SPG”, Inc., 100%-owned domestic subsidiary, incorporated in the state of Wisconsin.
                     
    6.   Sonoco Flexible Packaging Company, Inc., 100%-owned domestic subsidiary incorporated in the state of South Carolina.
                     
    7.   Sonoco Paperboard Group, L.L.C., 100%-owned limited liability company.
                     
    9.   Sonoco Development, Inc., 100%-owned domestic subsidiary incorporated in the state of South Carolina.
                     
    10.   Georgia Paper Tube, Inc., 100%-owned domestic subsidiary incorporated in the state of Georgia.

 


 

EXHIBIT 21

SONOCO PRODUCTS COMPANY AND CONSOLIDATED SUBSIDIARIES

SUBSIDIARIES OF THE REGISTRANT, Continued

  11.   Sonoco Hutchinson LLC, 100%-owned domestic subsidiary incorporated in the state of South Carolina.
 
  12.   Hayes Manufacturing Group, Inc., 100%-owned domestic subsidiary incorporated in the state of Wisconsin.
 
  13.   Sonoco Phoenix, Inc., 100%-owned domestic subsidiary incorporated in the state of Ohio.
 
  14.   Sonoco U.S. Mills, Inc., 100%-owned domestic subsidiary incorporated in the state of Wisconsin.

 

Ex-23
 

EXHIBIT 23

CONSENT OF INDEPENDENT ACCOUNTANTS

    We hereby consent to the incorporation by reference in the Registration Statements on Forms S-8 of Sonoco Products Company (File No. 33-45594; File No. 33-60039; File No. 333-12657; File No. 333-69929; File No. 333-100799; and File No. 333-100798) of our report dated January 28, 2004, relating to the financial statements of Sonoco Products Company, which appears in the Annual Report to Shareholders, which is incorporated by reference in this Annual Report on Form 10-K. We also consent to the incorporation by reference of our report dated January 28, 2004 relating to the financial statement schedule, which appears in this Annual Report on Form 10-K.
     
    /s/ PricewaterhouseCoopers LLP
   
    PricewaterhouseCoopers LLP

    Charlotte, North Carolina
March 2, 2004

 

Ex-31
 

Exhibit 31

I, Harris E. DeLoach, Jr., certify that:

1.   I have reviewed this annual report on Form 10-K of Sonoco Products Company;
 
2.   Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;
 
3.   Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;
 
4.   The registrant’s other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have:

  a)   designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;
 
  c)   evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and
 
  d)   disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

5.   The registrant’s other certifying officers and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):

  a)   all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and
 
  b)   any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.
     
Date: March 2, 2004   /s/ Harris E. DeLoach, Jr.
   
    Harris E. DeLoach, Jr.
Chief Executive Officer

 


 

Exhibit 31

I, Charles J. Hupfer, certify that:

1.   I have reviewed this annual report on Form 10-K of Sonoco Products Company;
 
2.   Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;
 
3.   Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;
 
4.   The registrant’s other certifying officers and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have:

  a)   designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;
 
  c)   evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and
 
  d)   disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

5.   The registrant’s other certifying officers and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):

  a)   all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and
 
  b)   any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.
     
Date: March 2, 2004   /s/ Charles J. Hupfer
   
    Charles J. Hupfer
Vice President and Chief Financial Officer

 

Ex-32
 

Exhibit 32

Certification of Principal Executive Officer and Principal Financial Officer
Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the
Sarbanes – Oxley Act of 2002

     The undersigned, who are the chief executive officer and the chief financial officer of Sonoco Products Company, each hereby certifies that, to the best of his knowledge, the accompanying Form 10-K for the year ended December 31, 2003, fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934 and that information contained in the report fairly presents, in all material respects, the financial condition and results of operations of the issuer.

March 2, 2004

     
    /s/ Harris E. DeLoach, Jr.
   
    Harris E. DeLoach, Jr.
Chief Executive Officer
     
    /s/ Charles J. Hupfer
   
    Charles J. Hupfer
Chief Financial Officer

A signed original of this written statement required by Section 906 has been provided to Sonoco Products Company (the “Company”) and will be retained by the Company and furnished to the Securities and Exchange Commission upon request. This certification accompanies the Form 10-K and shall not be treated as having been filed as part of the Form 10-K.